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Inciner8 i8-75a User Manual

Inciner8 i8-75a
25 pages
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i8-75a Incinerator
Installation & Operation Manual
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Inciner8 i8-75a Specifications

General IconGeneral
BrandInciner8
Modeli8-75a
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Responsibility

Warranty and Liability

Warranty Details

Details INCINER8's exclusive warranty for defects in materials and workmanship for one year.

Limitations of Liability

Defines INCINER8's non-responsibility for special, indirect, or consequential damages.

Safety

Safety Guidelines and Precautions

Details essential safety guidelines for installation, operation, and maintenance to prevent injury and damage.

Preface

Manual Overview and Usage

Introduces the manual and provides guidance on its proper use and storage for easy reference.

Package Contents

Component List and Verification

Lists all included parts for the i8-75a model and advises checking against the list for completeness.

Site Preparation

Site Requirements and Installation Considerations

Outlines site requirements including concrete slab specifications, room conditions, and roof penetration for the incinerator.

Assembly: Main Parts

Step 1: Connecting Main Parts

Details the process of connecting the primary chamber, secondary chamber, and chimney using provided fixings and sealants.

Assembly: Burners

Step 2: Connecting the Burners

Explains how to attach burners to the burner mount, connect fuel pipes, and install pressure gauges.

Assembly: Control Panel & Thermocouple

Step 3: Connecting Control Panel & Thermocouple

Details connecting the control panel, primary and secondary cables, and the thermocouple to the correct ports.

Assembly: Gas Connections

Step 3: Gas Connections

Emphasizes consulting a qualified gas engineer for all gas installation steps and notes connection requirements.

Assembly: Oil Connections

Step 3: Oil Connections

Highlights the need for an experienced engineer for oil connections and specifies hose and pressure requirements.

Assembly: Fuel Connections

Step 4: Fuel Connections

Details connecting flexible PTFE fuel hoses for flow and return, illustrating a two-pipe system for multiple burners.

Refractory Curing

Curing Process and Temperature Settings

Provides a step-by-step guide for curing the refractory concrete using specific temperature and time set points.

Fault Finding

Troubleshooting Common Issues

Lists common problems, their causes, and recommended solutions for diagnosing and resolving issues with the incinerator.

General Operation

Incineration Principles and Factors

Discusses key factors for clean combustion, including air, fuel, and temperature management.

Burn Procedure Guidance

Provides step-by-step instructions for defining optimal batch size, air settings, and managing the incineration process.

Controller Operation (Omron E5CC)

Explains how to change set point value, hysteresis, and burn time on the Omron E5CC control panel.

Maintenance

Pre-start and Monthly Checks

Details essential pre-start and monthly checks to ensure the unit is in good working condition.

Annual/1000-Hour Service Procedures

Outlines routine service procedures and maintenance tasks required annually or every 1000 working hours.

Installation Log

Warranty Validation Form

A log to be completed upon installation, including model, serial number, installer details, and notes, for warranty validation.

Maintenance Log

Service Record Keeping

Provides a template for logging maintenance activities, including date, working hours, service engineer, and notes.

Appendix 1: Roof Solutions

Roof Solution Drawing and Examples

Illustrates a typical roof solution for covering or containerising incinerator models, with visual examples.

CE Certificate

Model i8-1000 Summary

Provides a summary of the i8-1000 model, describing it as a controlled air incinerator for various waste streams.