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Indian Motorcycle 2003 Chief Vintage User Manual

Indian Motorcycle 2003 Chief Vintage
305 pages
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INDIAN CHIEF, POWERPLUS, INDIAN, INDIAN SCRIPT, INDIAN MOTORCYCLE AND THE LOGOS ARE TRADEMARKS AND REGISTERED TRADEMARKS OF IMCOA L
ICENSING AMERICA, INC. ©2003 INDIAN MOTORCYCLE CORPORATION
PRINTED IN THE USA MAY 2003
P/N 98-173
98-173
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Indian Motorcycle 2003 Chief Vintage Specifications

General IconGeneral
Year2003
ManufacturerIndian Motorcycle
ModelChief Vintage
Front SuspensionTelescopic fork
Front BrakeSingle disc
Rear BrakeSingle disc
Front Tire130/90-16
Rear Tire150/80-16
Engine TypeV-twin
Cooling SystemAir cooled
Transmission5 speed
Rear SuspensionTwin shocks

Summary

MAINTENANCE SERVICE, REPAIRS AND SAFETY

Primary Service

Lists 30 checks and procedures for 500, 5,000, 15,000 miles and every 10,000 miles thereafter.

Interval Service

Lists 13 checks and procedures for 2,500, 7,500 miles and every 5,000 miles thereafter.

Renewal Service

Lists 33 checks and procedures for 10,000 miles and every 10,000 miles thereafter.

TROUBLESHOOTING

CHASSIS TROUBLESHOOTING

Provides a table of problems and remedies for chassis issues like brakes, tires, wheels, and steering.

ENGINE TROUBLESHOOTING

Addresses engine issues such as flooding, knocking, overheating, and starting problems.

IGNITION SYSTEM TROUBLESHOOTING

Covers spark plug condition, electronic ignition diagnostics, and timing checks.

CARBURETOR TROUBLESHOOTING

Details problems like overflow, poor fuel economy, poor idle, and backfire with remedies.

TRANSMISSION AND DRIVE TROUBLESHOOTING

Covers transmission and clutch issues like dragging, slipping, or jumping out of gear.

ELECTRICAL TROUBLESHOOTING

Covers alternator, starter motor, battery, and circuit issues.

FRONT SUSPENSION

FRONT SUSPENSION SERVICE

Covers the service for front suspension components, including general information and procedures.

STEERING COMPONENTS

STEERING COMPONENT SERVICE

Covers service for steering components, including general info and stem inspection.

REAR SUSPENSION

REAR SUSPENSION SERVICE

Covers service for rear suspension components, including shock absorbers and swingarms.

WHEELS AND TIRES

WHEEL AND TIRE SERVICE

Covers service for wheels and tires, including removal, installation, and inspection.

BRAKE SYSTEM

BRAKE SYSTEM SERVICE

Covers service for the entire brake system, including fluid, pads, rotors, and calipers.

FRAME AND ACCESSORIES

FRAME AND ACCESSORIES SERVICE

Covers service for frame and accessory components, including fairings and lights.

ENGINE

ENGINE REMOVAL AND INSTALLATION

Covers the complete process of removing the engine from the chassis and preparing for installation.

Engine Removal

Details steps for disconnecting components and removing the engine from the chassis.

ENGINE DISASSEMBLY AND ASSEMBLY

Rocker Box Procedures

Covers disassembly and assembly procedures for the rocker boxes, including inspecting parts.

Cylinder Head Procedures

Covers procedures for cylinder head removal, disassembly, and installation, including valve service.

Cylinder and Piston Assembly Procedures

Details the procedures for cylinder and piston assembly, including ring replacement and bore inspection.

PRIMARY DRIVE

PRIMARY DRIVE SERVICE

Covers service for the primary drive system, including chain inspection and housing procedures.

REAR DRIVE

CLUTCH

TRANSMISSION

TRANSMISSION REMOVAL AND INSTALLATION

Covers the process of removing and installing the transmission from the chassis.

TRANSMISSION OVERHAUL

Details the procedures for transmission disassembly and assembly, including gear stacking.

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