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Raptor 400
Indmar Raptor 400 User Manual
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6
.
2
L
2
Table of Contents
California-Specific Information
2
Exhaust Emissions
2
Table of Contents
5
Introduction
7
Serial Number Locations
7
Operating Fuels and Lubricants
11
Lubricant
11
Additives
11
Emission Maintenance Requirements
15
Section 1 - Safety
17
Carbon Monoxide Gas
18
Fuel
20
Battery
21
Engine Oil
21
Cleaning Solvents
22
Entanglement
22
Environmental
22
Section 2 - General Information
23
Using Oxygenated Fuels or Fuels with Alcohol
25
Fuels in Other Countries
26
Indmar Fuel Recommendations
27
Approved Fuel for Raptor Series
27
Fuel System
27
Battery Switches
28
Typical Marine Battery
30
“Service Required” or “Check Engine” Indicator
31
Engine Cooling
32
Raw Water Pump
32
Aquatic Invasive Species Prevention
33
Draining
34
Decontamination
34
Exhaust Hoses
36
Selecting a Propeller
37
Pre-Start Checks
39
Pre-Start Check Points
39
Engine Dipstick Level
40
Engine Oil Cartridge Filter
41
Battery Connections
42
First-Time Operation and Break-In
43
First-Time Operation
43
Engine “On” Switch
44
Typical Start/Stop Keypad
45
Basic Keypad
45
Break-In
45
Break-In Tips
46
Break-In Steps
46
How to Start Your Engine
47
Typical Blower Switch
47
Section 5 - Engine Starting Procedures
47
Start Position
48
If Engine Does Not Start
49
How to Clear the Engine
50
Typical Shift/Throttle Lever
50
Engine Restart
51
Daily Routine
53
Sensible Operation
53
Section 6 - Normal Operation
53
Typical Oil Pressure Gauge
54
Typical Temperature Gauge
54
Operating the Controls
55
Typical Tether Cord and Safety Switch
55
Hydrostatic Lock
56
Unusual Vibration
56
General Service Notes
57
Section 7 - Maintenance
57
Scheduled Maintenance Chart
60
Checking Oil
61
Engine Oil Dipstick Location
61
Oil Consumption
61
Adding Oil
62
Dipstick
62
Changing Oil
63
Engine Oil Fill
63
Oil Filter and Drain
64
Disposing
65
Oil Additives
65
Engine Flame Arrestor
66
Flame Arrestor
66
High-Performance Element-Type Flame Arrestor
66
Engine Cooling
67
Sea Strainer/Flushing Device
67
Flushing the Engine
69
Fresh Water (Closed) Cooling Systems
70
High Fill Tank
71
External Care
72
Fresh Water Cooling – Half Systems
72
Salt and Hard Water Operation
72
Cylindrical Heat Exchanger
73
Fresh Water Cooling
73
Sacrificial Anode
73
Raw Water Pump Impeller
74
Fuel System
75
Removal Procedure (Safety Glasses Required)
75
Reinstallation Procedure
76
Transmissions
77
Midships Mount, Indmar In-Line
78
Stern Mount, Indmar-Vee
79
Checking Fluid – Shifting Portion – Red Dipstick
81
Checking/Adding Transmission Fluid
81
Checking Oil – V-Drive Portion – Yellow Dipstick
82
Electrical System
83
Fuse Box Layout
83
Charging System Maintenance / Guidelines
84
Poor Connections
84
Reverse Battery Polarity
84
Wiring
84
Negative (Ground) Circuit Faults
85
Overloaded
85
Positive Circuit Faults
85
Accessory Drive
86
General Lubrication
86
Shift Cables
86
Starter
86
Serpentine Belt Routing
87
Storage and Winter Lay-Up
89
General Preparation
90
Fuel System Treatment
91
Cylindrical Heat Exchanger Winterization/Draining Points
92
Raw Water Drain Points
92
Seawater Cooling System Preparation
92
Figure 8.4
95
Rectangular Heat Exchanger Winterization/Draining Points
95
Remove Blue Plug from Transmission Drain/Anode
95
Figure 8.5
96
Raw Water Pump Impeller - Remove and Replace Annually
96
Remove Blue Drain Plug from Bottom of Heat Exchanger
96
Supercharged Engine Winterization/Draining Points
97
Reactivating Engine after Extended Storage
101
Prop Shaft Flange Alignment
102
Extended Storage
103
Recommissioning
103
Hard Cold Start
105
Poor Gas Mileage
105
Section 9 - Troubleshooting
105
Idle – Misses or Runs Rough
106
Engine Cranks / Won’t Start
106
Poor High Speed Performance
106
Hard Start Hot
107
Engine Won’t Crank
107
Maintenance Components and Fluids
109
Appendix A - Maintenance Components and Fluids
111
Service Log
111
Appendix B - Engine Specifications
113
Maximum RPM
114
Fluid Capacities
114
Appendix B - Engine Specifications
117
Appendix C - Indmar Limited Product Warranty
117
4
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Indmar Raptor 400 Specifications
General
Engine Type
V8
Displacement
6.2L
Horsepower
400 hp
Torque
404 lb-ft
Fuel Type
Gasoline
Cooling System
Closed-loop cooling
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