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Indutherm VTC Series User Manual

Indutherm VTC Series
63 pages
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Instruction manual for
Vacuum Tilting Casting machine
VTC series
Brettener Strasse 32
DE-75045 Walzbachtal
Germany
www.indutherm.de
Machine service no.
M17999 F
Indutherm order handling
consumables:
Tel.: +49 7203 9218-40
sales@indutherm.de
Indutherm
technical service
Tel.: +49 7203 9218-41
support@indutherm.de
Keep for future reference!
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Indutherm VTC Series Specifications

General IconGeneral
Control SystemPLC with touch screen interface
AtmosphereInert gas
CoolingWater-cooled
ApplicationsMelting, casting, alloying
Control Accuracy±1°C
Protection ClassIP54

Summary

Introduction to INDUTHERM VTC Series

General Description of the VTC-Series

Describes the vacuum tilting casting machine's function and inductive heating technology.

Machine Components Overview

Details the internal, front panel, casting unit, and rear components of the machine.

Technical Data for VTC Models

Presents key specifications for VTC100V, VTC200V, VTC400V, and VTC800V models.

General Information and Safety Prerequisites

Covers essential safety guidelines and operational prerequisites for using the machine.

Intended Use and Liability

Clarifies the machine's designated purpose and manufacturer liability.

Putting the VTC Machine into Operation

Set-up Directions and Environment

Guidance on machine placement, ground requirements, and environmental conditions.

Mains Supply Connection

Details electrical connection requirements and safety precautions for mains supply.

Cooling Water Requirements

Specifies cooling water pressure, temperature, and quality needs for operation.

Protective Gas Setup

Outlines requirements for protective gas purity and supply, e.g., Argon or Nitrogen.

Vacuum Pump System Setup

Information on vacuum pump setup, operation, and maintenance.

RS232 and USB Connectivity

Details data ports for software updates and service communication.

Temperature Measurement and Control

Explains the use of thermocouples for accurate temperature readings.

Pyrometer Setup and Alignment

Information on pyrometer setup, alignment, and usage for high-temperature measurement.

Crucible Materials and Protective Shield

Guidance on different crucible types and their necessary protective shields.

Mould Chamber and Adapters

Instructions for using moulds, flasks, and adapters for casting processes.

Safety Guidelines for VTC Machines

Intended Use of the Machine

Defines the machine's purpose and operational restrictions.

Staff Responsibilities and Care

Outlines personnel qualifications, responsibilities, and duty of care.

General Protective Measures

General safety guidelines and compliance requirements for safe operation.

Safety Marking Interpretation

Explains signal words and their meaning in hazard presentation.

Key Safety Advices

Crucial safety warnings and precautions for operating the machine.

Residual Risks and Mitigation

Identifies potential risks and methods for their reduction during operation.

Emergency Situation Procedures

Provides procedures for handling emergency scenarios and rapid standstills.

Operating the VTC Casting Machine

Operating Elements and Main Screen

Overview of the main screen display, indicators, and status.

VTC Series Program Setup

Guidance on configuring custom casting programs for different alloys.

System Parameter Display

Instructions for accessing and interpreting system parameter settings.

Front Panel Button Functions

Explanation of the functions of buttons located below the main display.

Pre-defined Casting Programs

Introduction to standard programs for various materials and alloys.

VTC100V Pre-installed Programs

Detailed parameters for pre-installed casting programs on VTC100V models.

VTC200V Pre-installed Programs

Detailed parameters for pre-installed casting programs on VTC200V models.

VTC400V/VTC800V Pre-installed Programs

Detailed parameters for pre-installed casting programs on VTC400V/VTC800V models.

Option: Melting Under Overpressure

Description of the 'melting under overpressure' feature and its usage.

Casting in Manual or Automatic Mode

Step-by-step guide for performing casting in manual and automatic modes.

Troubleshooting Casting Results

Checklist of common causes for dissatisfying casting results.

Consumable Parts and Spare Lists

Assembly Drawing VTC100V

Exploded view illustration of the VTC100V model's components.

Assembly Drawing VTC200V

Exploded view illustration of the VTC200V model's components.

Assembly Drawing VTC400V

Exploded view illustration of the VTC400V model's components.

Assembly Drawing VTC800V

Exploded view illustration of the VTC800V model's components.

Consumables and Spare Parts List Guide

Guidance on identifying and ordering consumables and spare parts.

Service and Maintenance

Troubleshooting Common Issues

Lists common problems and potential solutions for machine errors.

Routine Maintenance Procedures

Details daily, weekly, and periodic maintenance tasks.

Connection Diagrams

Power Section Connection Diagram

Electrical wiring schematic for the power unit of the VTC machine.

Control System Connection Diagram

Wiring schematic illustrating the connections within the control system.

Temperature Sensor Wiring Diagram

Wiring diagram for the machine's temperature measurement components.

Digital Input/Output Connection Diagram

Schematic detailing the digital input and output connections.

Tilting Unit Wiring Diagram

Wiring details for the machine's tilting mechanism.

Test Result Chart Template

Appendix Information

List of Figures

An index of all visual elements and diagrams presented in the manual.

CE Declaration of Conformity

Formal declaration of the machine's conformity to EU directives and normative basis.

Software Documentation and Resources

Information on software, error codes, and links to web resources.

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