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Indutherm ROMANOFF VC480V - User Manual

Indutherm ROMANOFF VC480V
66 pages
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Technical Documentation
Vacuum-Pressure-Casting-Machine
VC480V
Keep for future use!
9 Deforest street
Amityville, NY, 11701 USA
Romanoff.com
Romanoff order service for
consumables:
www.romanoff.com
Romanoff
technical service
Tel.: +1-631-842-2400
service@romanoff.com

Table of Contents

Questions and Answers

Summary

General Information

Scope of Delivery and Responsibilities

Details what is included in the delivery and who is responsible.

Liability, Warranty and Guarantee

Outlines the company's liability, warranty terms, and guarantee conditions.

Responsibility of Operating Company

Defines the operator's duties for safe operation and compliance.

EC-Conformity

States that the Declaration of European Community conformity is attached.

Observation of the Product

Asks for feedback on failures, modifications, and improvements.

Safety

Intended Use

Specifies the machine's intended purpose and prohibited uses.

Demands on Staff, Duty for Utmost Care

Outlines requirements for personnel operating and maintaining the machine.

Protective Measures

Details safety measures and advice for secure operation.

Concept of Safety

Defines the objectives of safety and actions taken to ensure it.

Protective Gear

Lists the required personal protective equipment (PPE).

Safety Equipment

Emphasizes proper installation and function of safety equipment.

Main Switch with Emergency Stop Function

Explains the importance and use of the emergency stop function.

Safety Markings on the Unit

Shows and explains safety symbols found on the machine.

Safety Marking

Explains signal words and their meaning for dangerous situations.

Safety Advices

Provides crucial advice for operating the system safely and avoiding hazards.

Residual Risks

Lists remaining risks and their corresponding reduction measures.

Behaviour in an Emergency

Informs about necessary training for emergency situations and plant standstill.

Technical Data

Description of the System

Components of the System

Lists the internal modules and components of the machine.

Schematic Representation

Illustrates the overall view of the machine with numbered parts.

Backside Connections

Details the various connections located on the rear of the machine.

Setup of the Crucible Chamber

Shows and explains the assembly and components of the crucible chamber.

Special Options

Describes optional features and configurations available for the system.

Centre- and Wall Measurement (Dual Measurement)

Details the dual measurement option for temperature sensing.

Granulation Tank

Explains the function and parts of the granulation tank.

Transport

Mounting and Commissioning

Safety Advices for Mounting

Provides critical safety warnings for personnel involved in mounting.

Mounting Process

Details the steps and requirements for correctly installing the machine.

Apply Supply Connections

Explains how to connect power, gas, water, and vacuum supplies.

Power Supply

Details electrical connection requirements and safety for power supply.

Cooling Water

Specifies requirements for the cooling water supply and its operation.

Compressed Air

Outlines the necessary compressed air supply and its connection.

Protective Gas

Describes the requirements for the protective gas supply.

Vacuum

Specifies requirements for the vacuum pump connection and maintenance.

Gas Outlet

Mentions the gas outlet for pressure reduction.

Vacuumpump (Mains Socket 16 A)

Details the connection of the vacuum pump to the specific socket.

RS232

Explains how to connect the machine to a PC via RS232.

Operation

Safety Advices for Operation

Lists critical safety precautions to be followed during machine operation.

Changing Casting Parts

Guides on how to safely remove and install casting components.

Removal

Details the steps for removing old casting parts.

Mounting

Details the steps for installing new casting parts.

Front Panel

Explains the layout and functions of the machine's front panel display.

LCD Screen After Mains Switch On

Describes the main screen display and its elements after power-up.

Program Change Page 1

Details parameters and settings for program modification.

Program Change Page 2

Details parameters for the second page of program settings.

Predefined Casting Programs

Lists and describes pre-set programs for various casting materials.

System Parameter

Explains how to access and modify system parameters.

State Level

Shows software ID, generator, and machine numbers.

VC480 V Front Panel Below Display

Describes the manual control buttons located below the main display.

Protective Gas Flow

Explains the automatic protective gas supply for safety during high temperatures.

Casting

Provides steps and recommendations for the casting process.

Possible Causes for Dissatisfying Casting Results

Lists common issues and solutions for poor casting outcomes.

Flask Structure

Illustrates flask designs and notes on gas flow.

Granulating

Details parameters and steps for the granulating process.

Error Diagnosis

Explains how errors and warnings are displayed by the machine.

Troubleshooting

Provides a table of common disturbances and their potential causes.

Diagram Casting Flasks Without Flange

Illustrates flask types and reasons for vacuum loss.

Diagram Casting Flasks With Flange

Illustrates flask types and reasons for vacuum loss.

Service

Advises on information needed for technical support.

Maintenance

Safety Advices for Repair and Maintenance

Provides critical safety warnings before performing maintenance or repairs.

Maintenance Schedule

Details daily, weekly, and periodic maintenance tasks.

Repair

States that repairs must only be performed by authorized personnel.

Dismantling and Cleaning Up

Annexe

List of Figures

Lists all figures included in the manual for easy reference.

CE-Declaration of Conformity

Declares the machine's conformity with relevant EC directives.

Test Result Chart

Provides a template for recording casting test results.

Connection Diagrams

Provides electrical connection diagrams for the machine.

Connection Diagram Machine with 3 x 400 V

Shows the power wiring diagram for a 3x 400V connection.

Connection Diagram Machine with 3 x 230 V

Shows the power wiring diagram for a 3x 230V connection.

Water Cooling Circuit

Illustrates the flow path of the water cooling system.

Assembly Drawing VC480 V

Provides a detailed assembly drawing with part numbering.

Consumable and Spare Parts List

Lists consumable and spare parts with their identification codes.

Error and Warning Messages

Explains how to access help for troubleshooting error and warning messages.

Indutherm ROMANOFF VC480V Specifications

General IconGeneral
ModelVC480V
CategoryIndustrial Equipment
ManufacturerIndutherm
Voltage480V
TypeVacuum Casting Machine
Melting TechnologyInduction Melting
Vacuum SystemIntegrated vacuum pump
MaterialsPrecious metals and alloys
CoolingWater cooling
Power SupplyThree-phase

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