INE SkyLine KME 3000 TY4

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Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features

The INE SKYLINE KME 3000, 4000, and 5000 TY4 are synergic inverter power sources designed for professional use in MMA and MIG/MAG welding with solid or cored wire. These machines are built according to EN 60974 standards, ensuring operator safety from electrical risks and electromagnetic compatibility. Optional packages are available to activate special welding processes.

Function Description:

The SKYLINE KME generators utilize the latest inverter and microprocessor technologies, providing high control dynamics for optimal weld quality and ease of use. They are designed for welding steel, aluminum and its alloys, and copper in industrial and commercial environments. The machines are electronically protected against overloads.

Important Technical Specifications:

Power Supply: 3x400V~ (±15%), 50-60Hz
Maximum Absorbed Power:
- KME 3000: 11.1 kW
- KME 4000: 16.2 kW
- KME 5000: 23.4 kW
Effective Absorbed Current (Ieff):
- KME 3000: 9.3A
- KME 4000: 15.8A
- KME 5000: 23.1A
Maximum Absorbed Current (Imax):
- KME 3000: 17.0A
- KME 4000: 24.8A
- KME 5000: 36.6A
Current Range:
- KME 3000: 6÷300A
- KME 4000: 6÷400A
- KME 5000: 6÷500A
Duty Factor (Welding Current):
- KME 3000: 30% at 300A, 60% at 220A, 100% at 180A
- KME 4000: 40% at 400A, 60% at 330A, 100% at 280A
- KME 5000: 40% at 500A, 60% at 410A, 100% at 350A
Open Circuit Voltage:
- KME 3000: 55V
- KME 4000: 62V
- KME 5000: 70V
Usable MMA Electrode Diameter:
- KME 3000: 1.6-5.0 mm
- KME 4000: 1.6-6.0 mm
- KME 5000: 1.6-7.0 mm
Usable MIG/MAG Wire Diameter:
- KME 3000: 0.6-0.8-1.0 - (1.2 AL) mm
- KME 4000: 0.6-0.8-1.0-1.2 mm
- KME 5000: 0.6-0.8-1.0-1.2-1.6 mm
Protection Class: IP23S (protected against access to dangerous parts with fingers and solid foreign bodies with diameter greater than/equal to 12.5 mm, and against rain hitting it at 60° by the vertical, with the fan off).
Weight:
- KME 3000: 39Kg / 76Kg* / 92Kg**
- KME 4000: 41Kg / 78Kg* / 94Kg**
- KME 5000: 45Kg / 82Kg* / 98Kg**
- *Version with PR8+CW7+KME, **Full version (PR8+CW7+KME+TY4)
Dimensions (WxDxH):
- 302x645x525 mm (generator only)
- 554x1015x910 mm* (with PR8+CW7+KME)
- 554x1015x1436 mm** (Full version)
TY4 Wire Feeder Weight: 16Kg
TY4 Wire Feeder Dimensions (WxDxH): 230x615x432 mm (without wheels), 299x615x527 mm (with wheels)
Spool Wire Dimension: Ø300 max.
Generator-Wire Feeder Extension Weight (5m): 5Kg (KME 3000/4000), 6Kg (KME 5000)
Construction Standards: EN 60974 (-1,-5,-10)

Usage Features:

The machine's front panel features an ON/OFF switch, with a green LED (L1) indicating power. A yellow LED (L2) signals tripped protection devices, and a red LED (L3) in MIG/MAG mode indicates 'GLOBULAR' welding, which is advised against for optimal results.

The TY4 wire feeder interface allows for various settings:

Process Selection: Use button T1 to select MMA or MIG/MAG welding.
2T/4T/3-level Modes: A quick press of T1 cycles through 2T, 4T, and 3-level modes for MIG/MAG. A longer press changes the welding process.
- 2-step mode: Welding starts when the torch trigger is pressed and stops when released.
- 2-step + 3-level mode: Welding begins with pre-gas, then wire feed and power are enabled. Current and duration are set by 'ini' and 'tin'. Releasing the trigger sets current to 'CrA' for 'Cr' duration, followed by post-gas.
- 4-step mode: Manual pre-gas starts when the trigger is pressed. Releasing it starts welding. Pressing again stops welding but gas continues to flow. Releasing again stops post-gas.
- 3-level mode: Welding starts at 'ini' current. Releasing the trigger raises current to 'E7' value. Pressing again drops current to 'CrA' value. Releasing again stops welding.
Wire Type and Gas Selection: Button T2 sets the wire type and shielding gas, allowing selection of a synergic welding curve.
Wire Diameter: Button T3 selects the wire diameter. An extended press accesses special processes (SP1-SP4), which are optional.
Gas Test: Button T4 checks gas presence and flow.
Manual Wire Feed: Button T5 manually feeds wire, useful for spool changes. A double fast press reverses wire feed for recovery.
MMA Settings:
- Welding Current: Selector E7 adjusts welding current (displayed on D4). Output voltage is shown on D3.
- Hotstart (Hot): Percentage increase in initial current to aid arc starting.
- Arcforce (ArC): Percentage increase in welding current during short circuits to prevent arc shutdown.
- These parameters are adjusted via the 'SET' menu (press E6 for 2 seconds).
MIG/MAG Settings (Synergic):
- Arc Height Correction/Output Inductance: Selector E6 adjusts these values.
- Advanced Parameters (SET mode - press E6 for >2 seconds):
  - ER70S CO2 (CO2): Sets gas type for SG2/3 wire (Ar-18%CO2 or Ar-8%CO2).
  - Softstart (Sof): Slow wire feed at trigger press, reaching set speed only when arc strikes. Automatically adjusted (597) or 1-100% of set wire speed.
  - Burnback (bur): Adjusts power delay to optimize weld end, controlling wire length from torch. Automatically adjusted (597) or 1-100%.
  - Pregas (PrE): Pre-gas time (seconds).
  - Postgas (PoS): Post-gas time (seconds).
  - Start current (ini): Initial current/first level for 3-level or 2-step+3-level modes.
  - Crater current (CrA): Final current/third level for 3-level or 2-step+3-level modes.
  - Start time (tin): Initial current time/first level for 2-step+3-level modes.
  - Crater time (tCr): Final current time/third level for 2-step+3-level modes.
  - Synergy (Syn): Activates (1) or deactivates (0) synergy mode. Manual mode allows full parameter control. Not available for MIG P or MIG DP.
- Welding Current, Wire Speed, Piece Thickness: Selector E7 adjusts these values.
Program Storage: Up to 100 welding recipes can be stored using selector E7.
- Save: Rotate E6 to 'Sto', E7 to select memory location (blinking for free, steady for occupied), then E7 (2s) to confirm or E6 to cancel.
- Load/Modify: Rotate E6 to 'Lod', E7 to select memory location (blinking if non-existent), then E7 (2s) to confirm or E6 to cancel.
- Delete: Rotate E6 to 'DEL', E7 to select memory location, then E7 (2s) to confirm or E6 to cancel.
Cooling Unit: Rotate E6 to 'H2O', E7 to 'on' or 'off', then E6 to exit.
Factory Reset: Rotate E6 to 'FAC', E7 to 'YES', then E7 (2s) to confirm or E6 to cancel.
Remote Control: The machine can be controlled via optional remote controls connected to C6.

Maintenance Features:

Cleaning: Internal cleaning by blowing compressed air (oil and humidity-free) is permitted only after disconnecting the generator from the power supply. This should be done at least every three months, more frequently in dusty environments.
- Disconnect the generator plug from the electrical panel.
- Wait at least 5 minutes to avoid electric shock.
- Open side panels by removing screws.
- Gently blow internal parts with compressed air.
- Replace side panels.
- Reconnect to power.
Repairs: Any repair or replacement of parts must be carried out by skilled personnel qualified in electromechanical systems.
Fuses: Do not use fuses with higher amperage than specified in the technical data table.
General Rules: Always close mobile doors before welding.
Environmental Conditions: The machine should be used in ambient temperatures between -10°C and +40°C. For transport and storage, -25°C to +55°C. Relative humidity should not exceed 50% at 40°C or 90% at 20°C. The air must be free of conductive dust, corrosive gases, acids, or other damaging substances.
Lifting: Use only the 4 holes on the PR8 generator trolley base for lifting. Ensure lifting cables form a small angle with the vertical. Remove all movable parts (gas cylinder, wire feeder, torches, cables) to prevent uncontrolled falls.
Placement: Position the machine on a solid, stable surface adequate for its weight. Maximum inclination allowed is 10°.