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HL160
Ingersoll-Rand HL160 User Manual
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HL
SERIES DESICCANT DR
YER
MODELS 90-5000
OPERA
TORS MANUAL
C.C.N. :
80442833
en
DA
TE :
APRIL
2010
REV
. :
D
Ensure that the operator reads and
understands
the decals
and consults the manuals before maintenance or operation.
Ensure that the Operation and Maintenance manual is not
removed permanently from the machine.
Ensure that maintenance personnel are adequately trained,
competent and have read the Maintenance Manuals.
PRINT LANGUAGE
ENGLISH
FRENCH
PORTUGUESES
SPANISH
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 0 Contents
4
2 Introduction
4
3 Warranty
4
4 Heatless Dryer
4
Nomenclature
4
5 Receiving and Inspection
5
Inspection
5
Unpacking and Handling
5
6 Safety and Operation
5
Precautions
5
7 Principles of Operation
6
Introduction
6
Drying Cycle
6
Regeneration Cycle
6
Setting the Regeneration Air Flow
6
Tower Repressurization
6
Valves
6
Timing Sequence
6
Timing Cycle for -40°F Dew
6
Point Dryers
6
Timing Cycle for -100°Fdew Point Dryers
7
Controls
7
Basic User Interface
7
Microprocessor Control Display Parameters
8
Alarms and Their Functions
8
Restart Modes and Operating Displays
10
Restart Mode
10
Operation Hours
10
9 0 Installation and
11
8 Alarms and Indicators
11
Moisture Indicator
11
Failure to Shift Alarm
11
Initial Start-Up
11
Description and Activation
14
Energy Management System
14
Technician Mode
14
Dew Point Adjuster
14
Entering Technician Mode
14
Description and Activation
16
Setpoint Adjustment
16
Purge Flow Adjuster
16
Compressor Interlock
16
High Dew Point Alarm
16
11 Maintenance and System Check
17
Scheduled Maintenance
17
Pre-Filters and Post-Filters
17
Threaded Filters
18
Flanged Filters
18
Pilot Air Control No-Loss Drain Valves
18
Muffler Changeout Procedure
18
Purge and Switching Diaphragm Valves
18
Outlet Check Valves
18
Desiccant Changeout Procedure
18
12 Troubleshooting
20
13 Purge Charts
21
14 General Arrangement
24
15 Wiring Diagrams
35
16 Flow Diagram
36
17 Replacement Parts
38
18 Engineering Specifications
43
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Ingersoll-Rand HL160 Specifications
General
Inlet Temperature Range
120 °F
Capacity
160 scfm
Inlet Temperature
120°F
Outlet Dew Point
50 °F (3.3 - 10 °C)
Power Supply
115/1/60, 460/3/60
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