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General| Brand | Ingersoll-Rand |
|---|---|
| Model | HP750WCU |
| Category | Engine |
| Language | English |
General safety precautions and warnings for operating and maintaining the machine.
Safety precautions related to handling and using compressed air.
Substances produced or used in the machine that may be hazardous.
Safety precautions for handling and charging the battery.
Safety precautions for dealing with hot engine coolant and steam.
Safety guidelines for loading and transporting the machine.
Guidelines for correctly connecting and adjusting safety chains.
Explanation of ISO symbols used to communicate hazards and instructions.
Identification of hazard levels (DANGER, WARNING, CAUTION, NOTICE) on North American machines.
Indicates a hazard that WILL cause serious injury, death, or property damage if ignored.
Indicates a hazard that CAN cause serious injury, death, or property damage if ignored.
Indicates a hazard that WILL or CAN cause injury or property damage if ignored.
Indicates important set-up, operating, or maintenance information.
Details on what is covered under the product warranty.
Summary of warranty periods for portable compressors and gensets.
Warranty information for various engine manufacturers.
Warranty coverage for parts.
Warranty details for airend exchange units.
Instructions for registering the machine to validate the warranty.
Selection block for the primary business type of the owner/user.
Acknowledgement by user regarding manual understanding and warranty terms.
Federal law prohibits tampering with noise control systems.
Information on compliance with U.S. EPA Noise Control Act.
Log for recording maintenance activities related to noise emission control.
Manufacturer's warranty for air compressor noise control.
Schedule for required maintenance of noise emission controls.
Specifications for free air delivery of various models.
Specifications for normal operating discharge pressure.
Specifications for maximum allowable operating pressure.
Specifications for safety valve settings.
Specifications for maximum pressure ratio.
Ambient temperature ranges for operation.
Specifications for the engine model.
Sound level data for different models.
Specifications for wheels and tires.
Initial steps before putting the unit into service.
Procedures and checks to perform before starting the unit.
Guidelines for mounting the compressor package.
Description of the control panel layout and gauges.
Explanation of the diagnostic indicators and shutdown conditions.
Procedure to apply full load after engine warm-up.
Information on dual pressure regulation systems.
Procedure for safely shutting down the machine.
Procedure for stopping the machine in an emergency.
Procedures for safely restarting after a malfunction or safety stop.
Guidelines for monitoring machine operation and shutdown conditions.
Procedures for permanently decommissioning the machine.
Table of contents for the Introduction section.
General advice on engine care, maintenance, and performance.
Explanation of the manual's content and coverage.
Guidance on navigating and utilizing the manual's structure.
Explanation of symbols used in the manual for instructions and warnings.
Explanation of generic illustrations and their purpose in the manual.
Critical safety precautions to prevent injury or death.
Guidelines for performing normal repair practices on the engine.
Precautions for welding on vehicles with electronic fuel systems.
Procedures for cleaning engine parts and components.
List of acronyms and abbreviations used in the manual.
Table of contents for the Engine and System Identification section.
Information on the engine dataplate for identifying engine serial number and CPL.
Details on engine nomenclature for industrial applications.
Explanation of the engine model naming convention.
Information on the Bosch fuel injection pump dataplate.
Illustrations of major engine components for maintenance reference.
Diagram showing the rear view of the engine components.
Diagram showing the exhaust side view of engine components.
Diagram showing the front view of engine components.
Diagram showing the top view of engine components.
Table of contents for the Operating Instructions section.
General guidance for engine care, performance, and operation.
Steps and precautions for normal engine starting.
Procedure for starting the engine using jumper cables.
General procedures for starting in cold weather.
Precautions and recommendations for using starting aids.
Procedure for starting after extended shutdown or oil change.
Checks and monitoring for normal engine operation.
Recommendations for operating the engine in cold environments.
Fluid recommendations based on ambient temperature.
Guidelines on operating the engine within its specified ranges.
Procedure for safely shutting down the engine.
Table of contents for the Maintenance Guidelines section.
General recommendations for engine maintenance.
List of tools required for maintenance procedures.
Schedule outlining maintenance checks at specific intervals.
Intervals for checking and changing oil and filters.
Flowchart to determine maximum recommended oil change intervals.
Form for recording maintenance activities.
Fields for recording maintenance details.
Table of contents for daily maintenance procedures.
Overview of daily checks for engine and system awareness.
Importance of daily operator reports for engine condition.
Guidelines for identifying potential service needs through engine noise.
Procedure for daily inspection of air intake piping.
Procedure for daily checking of coolant level.
Daily inspection procedures for Poly-Vee and Cogged belts.
Daily inspection of the cooling fan for damage or wear.
Procedure for draining water and sediment from the fuel-water separator.
Procedure for checking lubricating oil level.
Inspection of the crankcase breather tube for obstructions.
Procedure for draining moisture from air tanks and reservoirs.
Table of contents for 10,000 km maintenance procedures.
Ensures all previous maintenance checks are performed.
Maintenance check for the air compressor and its components.
Maintenance check for air cleaner restriction indicators.
Inspection of charge-air cooler for dirt, debris, and damage.
Maintenance check for charge-air piping and hoses.
Procedure for draining used lubricating oil and environmental protection.
Procedure for removing the lubricating oil filter.
Procedure for installing new lubricating oil filters.
Procedure for filling the engine with clean lubricating oil.
Table of contents for 19,000 km maintenance procedures.
Ensures all previous maintenance checks are performed.
Procedures for removing, cleaning, and installing the coolant filter.
Checking SCA concentration and using test kits.
Recommendations and precautions for antifreeze use and concentration.
Procedure for cleaning the fuel filter head area.
Procedure for removing the fuel filter.
Procedure for installing the new fuel filter.
Procedure for priming the fuel system after filter replacement.
Table of contents for 38,000 km maintenance procedures.
Ensures all previous maintenance checks are performed.
Maintenance check for the automatic belt tensioner.
Procedure for adjusting the valve clearances.
Table of contents for 77,000 km maintenance procedures.
Ensures all previous maintenance checks are performed.
Maintenance check for carbon buildup in air compressor discharge lines.
Procedure for draining the cooling system.
Procedure for flushing the cooling system.
Procedure for filling the cooling system with coolant.
Inspection of vibration damper for alignment and deterioration.
Table of contents for Adjustment, Repair, and Replacement section.
Steps to prepare for alternator removal.
Procedure for removing the alternator.
Procedure for testing the low-pressure fuel system for air.
Table of contents for the System Diagrams section.
Explanation of engine system diagrams and their utility.
Diagram illustrating the flow through the fuel system.
Diagram illustrating the flow through the lubricating oil system.
Procedure for installing the charge air cooler.
Long-term integrity of the charge air cooler system.
Inspection of the charge air cooler for damage.
Procedure for removing the charge air cooler.
Procedure for cleaning the charge air cooler.
Procedure for pressure testing the charge air cooler.
Procedure for leak testing the charge air cooler.
Test to measure the temperature differential across the charge air cooler.
Procedure for removing the drive belt.
Inspection of the drive belt for wear and damage.
Procedure for installing the drive belt.
Procedures for the cooling fan belt tensioner.
Steps to prepare for cooling fan belt tensioner service.
Procedure for removing the cooling fan belt tensioner.
Steps to prepare for fan spacer and pulley service.
Procedure for removing the fan spacer and pulley.
Inspection of the fan pulley for cracks and wear.
Procedure for installing the fan pulley and fuel filter adapter.
Steps to prepare for fuel filter adapter service.
Procedure for removing the fuel filter head adapter.
Procedure for installing the fuel lift pump.
Steps to prepare for fuel lift pump service.
Procedure for removing the fuel lift pump.
Procedure for cleaning the fuel transfer pump mounting surface.
Procedure for installing the fuel transfer pump gasket and lines.
Steps to prepare for fuel manifold service.
Procedure for removing banjo capscrews from injectors.
Procedure for installing the fuel shutoff solenoid and wires.
Steps to prepare for fuel shutoff valve service.
Procedure for removing the solenoid from the bracket.
Procedure for installing the new solenoid and connecting wires.
Procedure for adjusting the solenoid linkage.
Steps to prepare for pressure regulator service.
Procedure for removing the threaded plug, spring, and plunger.
Procedure for cleaning the bore and regulator valve.
Procedure for installing the regulator, spring, and plug.
Steps to prepare for oil thermostat service.
Checking starter motor for broken gear teeth or spring.
Procedure for removing the starter motor.
Procedure for installing the starter motor.
Checking starter motor rotation and barring the engine.
Information on fuel system hazards and air introduction.
Diagram illustrating the flow through the lubricating oil system.
Diagram illustrating the flow through the cooling system.
Diagram illustrating the flow through the air intake system.
Diagram illustrating the flow through the exhaust system.
Diagram illustrating the flow through the compressed air system.
List of publications available for purchase.
Information on how to obtain service literature.
Contact details for ordering service literature by region.
Ordering locations for US and Canadian customers.
Ordering locations for European and Middle Eastern customers.
Ordering locations for South and Central American customers.
Ordering locations for Brazil and Mexico customers.
Ordering locations for Far East customers.
Ordering locations for Australia and New Zealand customers.
Addresses and contact information for component suppliers.
Table of contents for the Component Manufacturers section.
Table of contents for the Service Assistance section.
Information on accessing Cummins service network and support.
Contact information for 24-hour customer assistance.
Steps for resolving engine sale, service, or repair disagreements.
Locations of Cummins regional offices in the US, Canada, and Australia.
List of Cummins distributors and branches by country.
Locations of Cummins regional offices globally.
Table of contents for the Maintenance Specifications section.
General engine data including bore, stroke, and displacement.
Specifications for the fuel system.
Specifications for the lubricating oil system.
Specifications for coolant capacity and temperature ranges.
Specifications for air intake system restrictions.
Specifications for maximum exhaust back pressure.
Specifications for battery capacity and system voltage.
Specific gravity readings for battery state of charge.
Information on Fleetguard filter compliance and recommendations.
Chart for drive belt tension values based on size.
Torque values for various engine components.
Table of torque values for engine components.
Recommendations for diesel fuel types and blends.
Recommendations for new engine break-in oils.
General information on lubricating oil selection and intervals.
Recommendations for engine oils in arctic operating conditions.
Recommendations for coolant/antifreeze mixtures.
Specifications for water quality in coolant mixtures.
Guide for maintenance intervals of DCA4 liquid and filters.
Guidelines on identifying capscrews and using correct torque values.
Torque values for metric capscrews.
Torque values for U.S. customary capscrews.
Details of warranty coverage for off-highway engines in US and Canada.
Warranty terms for the base engine.
Warranty terms for major engine components.
Limited warranty information for consumer products.
Cummins' obligations during the base and extended warranties.
Owner's responsibilities during warranty periods.
Emission control parts covered by the California warranty.
Owner's rights and obligations regarding emission warranty.
Warranty coverage period for emission control parts.
Specific emission control parts covered by the warranty.
Owner's responsibility for maintenance and presenting the engine for repair.
Maintenance tasks for the initial 500 miles or 850 km.
Daily maintenance checks.
Weekly maintenance checks.
Monthly maintenance checks.
Maintenance tasks for 3 months or 500 hours.
Maintenance tasks for 6 months or 1000 hours.
Maintenance tasks for 12 months or 2000 hours.
Maintenance for the fuel/water separator element.
Maintenance for the compressor oil filter element.
Maintenance for compressor oil level.
Procedure for changing engine oil.
Maintenance for the engine oil filter.
Maintenance for wheels, bearings, and seals.
Maintenance for engine coolant.
Maintenance for the fuel filter element.
Check of injection nozzles.
Checking shutdown switch settings.
Maintenance check for brakes.
Check of the emergency stop mechanism.
Check of the safety valve.
Overview of components requiring periodic maintenance.
Chart indicating maintenance descriptions and intervals.
General safety precautions before performing maintenance.
Troubleshooting for engine start/shutdown issues.
Troubleshooting for engine stopping or difficult starting.
Troubleshooting for engine stalling after starting.
Troubleshooting for engine overheating conditions.
Troubleshooting for excessive engine speed.
Troubleshooting for low engine speed.
Troubleshooting for excessive engine vibration.
Troubleshooting for low air discharge capacity.
Troubleshooting for compressor overheating.
Troubleshooting for excessive oil in the discharge air.
Information on using the parts breakdown for ordering.
Disclaimer regarding use of non-approved repair parts.
Explanation of the parts breakdown illustrations.
Notes on using correct fasteners during disassembly/reassembly.
Instructions for specifying model and part numbers.
Exploded view and parts list for the front axle assembly.
Exploded view and parts list for the rear axle assembly.
Exploded view and parts list for the parking brake mechanism.
Exploded view and parts list for the parking brake mechanism.
