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Ingersoll-Rand IRN37K-OF User Manual

Ingersoll-Rand IRN37K-OF
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80448608
Revision B
January 2018
Save These Instructions
Oil-Free Rotary Screw Air Compressor
Installation, Operation and Maintenance
IRN37K-OF, IRN45K-OF, IRN55K-OF, IRN75K-OF
IRN90K-OF, IRN110K-OF, IRN132K-OF, IRN160K-OF
IRN50H-OF, IRN60H-OF, IRN75H-OF, IRN100H-OF
IRN125H-OF, IRN150H-OF, IRN200H-OF
RELEASED 06
/
Feb
/
2018 13:48:37 GMT
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Ingersoll-Rand IRN37K-OF Specifications

General IconGeneral
ModelIRN37K-OF
TypeRotary Screw
Power37 kW
Cooling MethodAir-Cooled
Voltage400V
Phase3
Frequency50 Hz
Noise Level69 dB(A)

Summary

FOREWORD

PURCHASE ORDER DETAILS

SAFETY

RECEIPT / HANDLING

RECEIPT

Procedures for inspecting the compressor upon delivery.

UNPACKING AND HANDLING

Instructions for safely removing the compressor from packaging.

INSTALLATION

LOCATION IN THE PLANT

Guidelines for selecting a suitable installation site.

DISCHARGE AND CONDENSATE PIPING

Connecting discharge and condensate piping.

ELECTRICAL

Electrical connection and grounding requirements.

WATERCOOLED UNITS

Requirements and procedures for water-cooled installations.

OUTDOOR SHELTERED INSTALLATION

Information on installing the compressor outdoors.

GENERAL DESCRIPTION

INTERFACE DATA & KEYS

LED STATUS ICONS

Visual indicators of the control system status.

COMMAND KEYS

Buttons used to control compressor operations and functions.

NAVIGATION KEYS

Keys used for navigating the user interface.

DISPLAY LAYOUT

Description of the controller display and its components.

ACCESSING PARAMETERS

How to navigate and adjust parameters on the controller.

DASHBOARD ICONS

Icons providing at-a-glance system status information.

DASHBOARD STATUS MESSAGES

Displays of current operating states of the compressor.

NIRVANA OIL-FREE COMPRESSOR

HOME FOLDER

Main screen showing compressor operating parameters and status.

OPERATOR SETTINGS FOLDER

Settings adjustable by the operator.

EVENTS FOLDER

Records system events, warnings, and trips.

MAINTENANCE FOLDER

Access to maintenance schedules and status.

GENERAL SETTINGS FOLDER

General configuration options.

INTEGRAL SEQUENCING FOLDER

Settings for compressor sequencing.

STATUS FOLDER

Displays current status of analog inputs.

FACTORY SETTINGS FOLDER

Access to factory configurable parameters.

VSD DIAGNOSTICS

Functions and results for VSD diagnostics.

WEB ACCESS

COMMISSIONING PROCEDURES

Steps to configure the controller for network communication.

CONNECTING TO A PC

Instructions for connecting a computer to the controller.

ETHERNET CONFIGURATION

Settings for network (Ethernet) connection.

LOGIN PROCESS

Steps to log in to the web interface.

DEFAULT ACCOUNTS

Information on default user accounts and access levels.

NAVIGATION

Explanation of the web interface navigation structure.

TAB NAVIGATION

Details on navigating using the web page tabs.

COMMAND BUTTONS

Explanation of web interface command buttons.

DASHBOARD ICONS

Icons for at-a-glance system status on the web interface.

HOME PAGE

Displays compressor operating parameters and status on the web.

EVENT LOG UTILITY

Displays system events, warnings, and trips.

PERFORMANCE LOG UTILITY

Shows performance details and system data.

GRAPHING UTILITY

Allows plotting of data in graphical format.

MAINTENANCE UTILITY

Provides access to service schedule hours.

INSPECTION LOG UTILITY

Records machine data over time.

COMPRESSOR INFORMATION

Displays compressor details and settings.

EMAIL (SMTP) SETTINGS

Configuration for email notification settings.

COMPRESSOR DETAILS

Enter rated capacity, pressure, voltage, etc.

UNIT TYPE

Select measurement unit type for compressor parameters.

ACCOUNT MANAGEMENT

Manages user accounts and access levels.

MODIFY THE ACCESS LEVEL

Changing user access levels or passwords.

MODBUS

MAINTENANCE

MAINTENANCE PROMPTS

Warnings and indicators for scheduled maintenance.

MAINTENANCE CHART

Schedule of maintenance tasks for components.

MAINTENANCE PROCEDURES

General safety and procedures before maintenance.

PRIOR TO STARTING

Checks and procedures before starting the compressor.

Oil Level Checking Procedure

How to check the oil level.

Oil Change

Steps for changing the compressor oil and filter.

Oil Filter

Details on oil filter inspection and replacement.

Watercooled Cooler Cleaning

Procedures for cleaning water-cooled heat exchangers.

Fluid and Vibration Monitoring

Using fluid and vibration analysis for maintenance.

Oil Sampling Procedure

Procedure for taking an oil sample.

FAULT FINDING

XE FAULTS (INDICATED ON THE XE CONTROLLER)

Faults specific to the Xe controller.

DRIVE FAULTS (INDICATED ON THE XE CONTROLLER)

Faults related to the drive controller.

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