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Ingersoll-Rand SG User Manual

Ingersoll-Rand SG
51 pages
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Medium Industrial Systems
Davidson, North Carolina 28036
©
Ingersoll-Rand 2000
Printed in U.S.A.
Simplicity
Serviceability
Reliability
SG
Control System
Technicians Guide
Form APDD672A
August 2000
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Ingersoll-Rand SG Specifications

General IconGeneral
BrandIngersoll-Rand
ModelSG
CategoryControl Systems
LanguageEnglish

Summary

SG Intellisys Controller Introduction

Component Review

1FU Fuses

Schematic designation for identical fuses providing control transformer protection.

T1 Control Transformer

Step-down transformer reducing incoming line voltage for the Intellisys control system.

2FU Fuse

Dual element fuse in the 120/110 VAC secondary side for Intellisys controller protection.

1TB Terminal Block

Double row terminal block serving as common connection points for control system wires.

1ATS High Air Temperature Switch

NC switch opening at discharge temp above 245°F, acts as backup safety.

1PS Interstage Pressure Switch

NC switch monitoring interstage pressure, opens if pressure exceeds 100 psi.

P1-P10 Quick Connect/Disconnect Plugs

Plug-type connectors and mating receptacles for attaching wires to the Intellisys.

3FU Fuse

Fast-blow fuse on 24 VAC secondary side for Power Supply Board protection.

2LT Power-On Light

Indicator light showing 24 VAC availability to the Power Supply Board.

Power Supply Board (PCB1)

Printed circuit board supplying power to the stepping motor and Intellisys controller.

3MTR Stepping Motor

Motor directly connected to the inlet valve, operates bi-directionally on DC voltage.

Stepper Limit (PCB2)

PCB limiting inlet valve rotation via optical limit switches.

Auxiliary Contacts

Switches on motor contactors confirming position or energizing components.

Overload Relays (1OL/2OL)

Relays monitoring motor current to prevent overload and stop compressor.

CPS Coolant Filter Differential Pressure Switch

Switch monitoring coolant filter condition based on differential pressure.

ES-2 Emergency Stop Logic Circuit

NC contact in 12 VDC circuit opening on emergency stop press.

RSP Remote Stop Button

Button to stop a running compressor from a remote location.

RST Remote Start Button

Button to start a stopped compressor from a remote location.

Pressure Sensors

1AVPT Inlet Vacuum Sensor

Sensor for inlet vacuum (0-15 psi), provides vacuum information for controller.

3APT Separator Tank Pressure Sensor

Sensor for separator tank pressure (0-225 psi), used for differential checks.

4APT Package Discharge Pressure Sensor

Sensor for discharge pressure (0-225 psi) before compressed air leaves the package.

5CPT Injected Coolant Pressure Sensor

Sensor for injected coolant pressure (0-225 psi) on 2-stage compressors.

6APT Separator Delta-P Sensor

Sensor measuring separator element pressure drop, replaces Separator Solenoid.

Temperature Sensors

2CTT Injected Coolant Temperature Sensor

Monitors injected coolant flow into the airend, absorbing heat.

2ATT Airend Discharge Temperature Sensor

Monitors air/coolant mixture temp leaving the airend discharge port.

4ATT Package Discharge Temperature Sensor

Monitors compressed air temperature downstream of the aftercooler.

Intellisys Ports

P7 Communications Port

Port to connect controller to ISC or IRI.

P8 Expansion Port

Used for Integral Sequencing.

P9 Option Module Port

Receives 5-pin option modules for controller logic.

P1 Power and Triac Output Plug

Starter Logic

Starter Logic - Full Voltage

Describes the starting sequence for full voltage starters.

Starter Logic - Star-Delta

Describes the starting sequence for star-delta starters.

SG Intellisys Input/Output Information

Analog-To-Digital Inputs

Voltage measurements converted to digits for display.

Switched Inputs

Action of contacts opening or closing within the circuit.

Triac Outputs

Solid-state switches to energize or de-energize starter and solenoid coils.

SG Display Screen

Operator Setpoints

Options

Factory Setpoints

Contents

Language Options

List of supported languages for the controller display.

Unit of Measure Options

Supported units for pressure and temperature readings.

Sensor Calibration

Sensor Calibration Items

Lists the sensors that can be calibrated: 1AVPT, 3APT, 4APT.

Sensor Calibration Process

Step-by-step guide to calibrate pressure sensors via the controller screen.

Warnings

Warning Messages

Lists specific warning conditions and their causes.

Specific Warning Messages

Details warnings like HIGH SUMP/LINE DIF, SERVICE REQUIRED, SENSOR FAILURE 6APT.

Alarms

Alarm Messages

Lists specific alarm conditions and their causes.

Specific Alarm Messages

Details alarms like CONTROL POWER LOSS, EMERGENCY STOP, HIGH AIREND DISCHARGE TEMPERATURE.

More Alarm Messages

Details alarms like CHECK SET POINTS, REMOTE START FAILURE, SENSOR FAILURE 1AVPT.

Stepper Motor Operation

Process and Instrumentation Diagram (Aircooled)

Diagram Legend

Explains abbreviations used in the P&ID diagram.

Piping Legend

Explains symbols used for different piping types.

Process and Instrumentation Diagram (Watercooled 90°)

Diagram Legend (Watercooled)

Explains abbreviations used in the P&ID diagram.

Piping Legend (Watercooled)

Explains symbols for different piping types.

Process and Instrumentation Diagram (Watercooled 115°)

Diagram Legend (Watercooled 115°)

Explains abbreviations used in the P&ID diagram.

Piping Legend (Watercooled 115°)

Explains symbols for different piping types.

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