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intellic Bosch EFAS-4.10 - User Manual

intellic Bosch EFAS-4.10
116 pages
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Workshop Manual
Smart Tachograph EFAS-4.10

Table of Contents

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Summary

Chapter 1 Introduction

Target Group

Identifies the intended audience for the workshop manual, including authorized personnel for installation and calibration.

Symbols

Explains the meaning of special symbols used throughout the workshop manual for emphasis and warnings.

Chapter 2 Legal Requirements

European Union Regulations

Details key EU regulations binding on member states for driver working conditions and tachograph use.

AETR Agreement

Covers provisions for international road transport crews outside the European Union.

National Regulations

Highlights the need to adhere to national legislation supplementing EU regulations.

Standards and Regulations for Tachographs

Lists standards and regulations that the EFAS Smart Tachograph complies with.

Chapter 3 General Information on Smart Recording Equipment

General Upgrading to Smart Recording Equipment

Explains the transition to second-generation smart tachographs and card requirements.

Exceptions from the Obligatory Use of Recording Equipment

Details vehicles exempted from the compulsory installation of smart tachographs in Europe.

Smart Recording Equipment

Describes the components and data stored by smart recording equipment.

Description of the Tachograph Smart-cards

Provides an overview of tachograph smart-cards, their types, and functions.

Chapter 4 Control Elements and Displays

The EFAS Smart Tachograph

Overview of the EFAS smart tachograph's features, activation conditions, and shutdown.

Keys

Details the functions of the six operating keys on the front of the EFAS device.

Card Readers

Explains the two card reader slots and their mechanical and electrical operation.

Display

Describes the EFAS tachograph's alphanumeric monochrome graphics-capable LCD display.

Warning Light and Acoustic Signals

Summarizes the meanings of the red warning light and acoustic signals indicating operational states.

Printer Paper Container

Explains the printer paper container and how to refill it with a new paper roll.

Service Port

Details the front panel service port, including calibration and download interfaces.

Working with Menus

Guides users on navigating menus and making selections using the operating keys.

Using the Tachograph Smart-cards

Explains the four types of smart-cards and their effect on the tachograph's operating mode.

Chapter 5 General Instructions Prior to Installation

Preparations for Installation in the Vehicle

Covers essential preparations before installing the EFAS smart tachograph in a vehicle.

Details on the Type Label

Explains the information provided on the EFAS type label, including hardware and software versions.

Device Versions

Details different hardware and software versions of the EFAS device and previous revisions.

Chapter 6 Installing and Commissioning

Checks Before Installation

Outlines checks for type label and seals to ensure no tampering before installation.

Handling During Installation

Provides guidelines for handling and installing the EFAS tachograph in a standard car radio bay.

Connector Panel

Describes the connector panel layout and pin assignments for connecting the tachograph.

Pin Assignment for the Device

Details the pin assignments for plug connectors A, B, C, and D of the EFAS device.

Motion Sensor

Explains the EU regulations, installation, and pairing process for the motion sensor.

Mounting on the Vehicle

Guides on securely mounting the EFAS tachograph unit in the vehicle.

Conditions for Switching-on and Operating States

Details the signals that activate the EFAS tachograph and its operating states.

Changing the Internal Buffer Battery

Provides instructions for replacing the internal buffer battery, including precautions.

Preparation and Configuration Before Activation

Covers pre-activation steps like battery replacement and software checks.

Activating the Smart Tachograph EFAS

Guides through the activation process, including switching on and pairing with sensors.

Manual Motion Sensor Pairing

Explains how to manually initiate motion sensor pairing if automatic pairing fails.

Installing the DSRC Module

Describes the installation and connection of the DSRC module for remote communication.

Chapter 7 General Settings

Clock

Explains how to adjust the internal clock settings, including date, time, and time zone.

Date and Time

Details the process for setting the date and time, including UTC and local time adjustments.

Time Zone

Covers setting the time zone offset to display local time correctly.

Daylight Saving Time

Explains how to configure automatic switching between daylight saving and standard time.

Date Format

Allows selection between DD.MM.YYYY and DD/MM/YYYY date formats.

Automatic Activity Setting After Ignition OFF;ON

Enables pre-programmed activity settings for drivers when ignition is turned on or off.

Blocking First Generation Tachograph Cards

Describes the irreversible function to block or reject first-generation tachograph cards.

Remote Data Downloading

Explains how to switch the remote data download function on or off.

Fleet Management System FMS

Lists functions available when the FMS unit is attached and activated.

Removing the Printer Paper Container and Inserting the Printer Paper Roll

Provides step-by-step instructions for replacing the printer paper roll.

Chapter 8 Parameter Configuration

Access Rights

Explains that parameters can be read out in any mode, but changes require authorization.

Ranges of Values and Lengths

Defines parameter value ranges as per ISO 16844-7 and their fixed lengths.

Parameters for Vehicle Adaptation and External Devices

Lists key parameters for adapting the tachograph to vehicle types and external devices.

Automatic Parameters Detection

Describes the function that automatically sets some parameters based on input signals.

Chapter 9 Calibration

Configuration with Factory Settings

Details legally prescribed vehicle parameters preset to default values in the device.

Preparatory Actions

Covers essential checks before calibration, including visual inspection and seal checks.

Test Equipment

Specifies requirements for suitable test equipment certified for calibrating the EFAS tachograph.

Calibrating the EFAS

Guides through the calibration process, including pre-checks and test runs.

Test Drive

Details the procedure and requirements for conducting a test drive for calibration purposes.

Installation Plaque

Explains the purpose and required details for the installation plaque affixed to the vehicle.

Chapter 10 Fault Diagnosis

Events, Malfunctions, and Operating Instructions in General

Explains how the tachograph monitors system functions and differentiates events from malfunctions.

Error Code Types

Describes the three types of error codes: EFT, DTC, and Service ID.

Display of Events and Malfunctions

Details how events and malfunctions are displayed in different operating modes.

General Debugging Procedure

Provides a general approach to checking and resolving displayed or stored faults.

Tools for Error Diagnosis

Introduces test equipment and the EFAS Service Tool for fault diagnosis and configuration.

Integrated Test Functions

Lists the built-in test functions for operating components and hardware diagnostics.

Printer Test

Explains how to perform a printer test to check print quality and functionality.

Card Reading Test

Notes that EFAS checks card condition during operation; errors are identified by DTCs.

Display Unit Test

Details optical inspection of the display for pixel control and quality.

Keyboard Test

Describes manual operation of keys to detect blocked keys or contact problems.

General Hardware Test

Reports general hardware faults and associated DTC error codes.

Testing the Engine-Speed Signal Source

Explains how to check the engine speed detection configuration and sources.

Testing the On-board Power Supply

Guides on checking the on-board power supply voltage at connector A1.

Testing for Digital Inputs;Outputs at the Connector Panel

Inspects digital inputs and outputs at the EFAS connector socket for wiring and signal levels.

Testing the Rotational Speed of the Output Shaft

Verifies the calculated rotational speed of the output shaft based on sensor pulses.

Testing the Motion Sensor Interface

Checks voltage, current, and pulse frequency for the motion sensor interface.

Testing the Internal Back-up Battery

Performs a check on the internal back-up battery voltage.

Testing the Pulse Outputs

Checks the functionality of pulse outputs B6, B7, B8, and D6.

GNSS Test

Indicates whether the GNSS function is operating correctly.

DSRC Test (Equipment for Remote Communication)

Tests the functionality of the remote communication equipment, the DSRC module.

CAN Test

Allows checking CAN bus communication on CAN A and CAN C using the EFAS Service Tool.

Chapter 11 Repair Options

Removing the Tachograph

Step-by-step guide on how to safely remove the EFAS tachograph from the vehicle.

Removing a Jammed Smart-card

Instructions for removing a smart-card that cannot be ejected from its slot.

Replacing the Buffer Battery

Refers to section 6.2.6 for detailed instructions on replacing the buffer battery.

Repairs That Cannot Be Carried Out in the Workshop

Specifies repairs that must be performed by the manufacturer or dealer.

Decommissioning Tachographs

Outlines procedures for decommissioning a tachograph, including data download and disposal.

Warranty

Details the manufacturer's warranty period and conditions for the EFAS device.

Exclusion of Warranty

Lists circumstances that invalidate the device's warranty.

Chapter 12 List of Events;Malfunctions and Measures for Trouble-shooting

EFT Summary Table

Provides an overview of Event Fault Types (EFT) specified for smart tachographs.

Overview of Service IDs

Lists all events and faults with their meanings and troubleshooting measures.

DTC Overview Table

Lists Diagnostic Trouble Codes (DTCs) and their corresponding Service IDs for the tachograph system.

Printout of Service IDs

Explains how to print or display the last 100 service IDs from the EFAS menu.

Support During Installation and Operation of the Tachograph

Guides on creating a support file using the EFAS Service Tool for troubleshooting.

Chapter 13 Interfaces

CAN Bus

Provides an overview of CAN interfaces, data transfer types, and relevant parameters.

CAN Bus Terminating Resistors

Explains the necessity and configuration of CAN bus terminating resistors.

Data

Details the types of data transferred via CAN bus, including cyclic and requested data.

CAN Parameters

Lists parameters for configuring CAN buses to meet specific vehicle type requirements.

Serial Interfaces D7 and D8

Describes the bidirectional serial ports D7 and D8 and their potential uses.

Protocol, Information Interface

Details the info-interface protocol for cyclical data transmission.

Protocol, K-line

Explains the K-line interface for diagnostics and parameter reading.

Pulse Interfaces B6, B7, B8, D6

Covers EFAS pulse outputs used for controlling external displays.

Speed-Coding Outputs B6, B7

Explains how EFAS codes travel speed as a function of input pulse frequency.

Speed-Coding Output D6

Details the selection of speed calculation methods for output D6.

Distance Encoding Output B8

Describes the output encoding for distance travelled, providing one pulse per 0.25 m.

Chapter 14 Additional Data Recording

Logging Vehicle Speed (v-profile)

Explains how vehicle speed is recorded in groups with selectable range limits.

Logging Engine Speed (n-profile)

Details the recording of engine speed from pulse signals or CAN bus.

Logging the Two Status Inputs D1 and D2

Describes how status changes at inputs D1 and D2 are logged with timestamps.

Chapter 15 Driver’s Times Summary (iCounter)

Chapter 16 Updating the EFAS Operating Software

Requirements

Lists necessary items for software updates: computer, serial cable, EFAS Service Tool, and smart-card.

Display Device Data

Explains how to display hardware and software versions using the menu or Service Tool.

Downloading New Software from the Manufacturer

Guides on requesting and downloading the latest tachograph software from the manufacturer.

Uploading the Software into the Device

Details the process of loading the tachograph software into the device using the EFAS Service Tool.

Finishing the Software Update

Covers post-update checks, potential failure causes, and re-calibration requirements.

Chapter 17 National; Regional Abbreviations and European Time Zones

Chapter 18 Technical Data

Chapter 19 Menu Structure in EFAS

Chapter 20 Symbols and What They Mean

Persons, Activities and Operating Modes

Provides symbols for persons, their activities, and the tachograph's operating modes.

Tachograph Smart-cards

Presents symbols used to identify different types of tachograph smart-cards.

Activities

Lists symbols representing various driver activities and their durations.

Component Designations

Shows symbols used for identifying different components of the tachograph system.

Special Conditions

Details symbols representing specific conditions like 'Recording equipment not required'.

Miscellaneous

Provides pictograms for miscellaneous items such as events, malfunctions, and security.

Error Messages

Lists symbols used to represent various error messages related to smart-cards.

Time Intervals

Shows symbols representing different time intervals like daily, weekly, and fortnightly.

Symbol Combinations

Explains combinations of symbols for various functions and events.

Driving

Provides symbols related to driving activities, including team and day/week driving times.

Printouts

Lists symbols used to denote different types of printouts from the tachograph.

Event Messages

Shows symbols representing common event messages encountered by the tachograph.

Malfunction Messages

Lists symbols used to indicate various malfunctions detected by the tachograph.

Marking of Manual Entries

Explains symbols used for marking manual entries of driver activities and locations.

Messages While Printing

Details messages displayed by the printer during operation, such as 'No paper'.

intellic Bosch EFAS-4.10 Specifications

General IconGeneral
Brandintellic
ModelBosch EFAS-4.10
CategoryMeasuring Instruments
LanguageEnglish