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International comfort products PHD424 User Manual

International comfort products PHD424
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INSTALLATION INSTRUCTIONS
R410A Single Package Heat Pumps
PHD42460
1 & 3 Phase
These instructions must be read and understood completely before attempting installation
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels
of hazard seriousness. The signal word DANGER
is only used on product labels to signify an
immediate hazard. The signal words WARNING,
CAUTION, and NOTE will be used on product
labels and throughout this manual and other
manual that may apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word WARNING is used throughout
this manual in the following manner:
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
SAFETY CONSIDERATIONS 2.................
RECEIVING AND INSTALLATION 2.............
Step 1 Check Equipment 2...................
Step 2 Provide Unit Support 2.................
Step 3 Provide Clearances 3..................
Step 4 Rig and Place Unit 3...................
Step 5 Install Duct Connections 7..............
Step 6 Provide for Condensate Disposal 8......
Step 7 Install Electrical Connections 9..........
Wiring Diagram 12.............................
PRESTARTUP 18............................
STARTUP 18.................................
Step 1 Check for Refrigerant Leaks 18..........
Step 2 StartUp Cooling Section and Make Adj. 18
Airflow Adjustments 19..........................
Maintenance 22................................
Troubleshooting 30.............................
StartUp Checklist 33...........................
TABLE OF CONTENTS
!
WARNING
PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
Failure to carefully read and follow this warning
could result in equipment malfunction, property
damage, personal injury and/or death.
Installation or repairs made by unqualified
persons could result in equipment malfunction,
property damage, personal injury and/or death.
The information contained in this manual is
intended for use by a qualified service technician
familiar with safety procedures and equipped
with proper tools and test instruments.
Installation must conform with local building
codes and with the national Electrical Code
NFPA70 current edition or Canadian Electrical
Code part 1 CSA C.22.1.
518 01 2003 03
71913
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International comfort products PHD424 Specifications

General IconGeneral
BrandInternational Comfort Products
ModelPHD424
CategoryHeat Pump
SEER14
HSPF8.2
Voltage208/230 V
Phase1
RefrigerantR-410A
Sound Level (Outdoor Unit)76 dB
Heating Capacity24000 BTU/h
Cooling Capacity24000 BTU/h

Summary

Safety Labeling and Signal Words

Understanding Signal Word Definitions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTE signal words in manuals and on labels for hazard communication.

Signal Word Presentation Guidelines

Illustrates how signal words are presented in manuals and on product labels for hazard communication.

Safety Considerations and Initial Installation

General Safety Precautions and Codes

Outlines essential safety practices, PPE, and adherence to codes for installation and servicing.

Receiving and Unit Support Installation

Covers initial installation steps: checking equipment, providing unit support, and roof curb installation.

Installation Requirements and Rigging

Unit Placement, Clearances, and Slab Mount

Details slab mounting, required clearances for ventilation, and servicing.

Rigging, Lifting, and Unit Placement

Guidelines for safely rigging, lifting, and placing the unit, emphasizing load security and handling.

Rigging, Ductwork, and Safety Warnings

Rigging and Lifting the Unit

Instructions for attaching rigging hardware and lifting the unit safely using provided base rails.

Ductwork Installation Standards and Practices

Covers NFPA standards, ASHRAE recommendations, and best practices for duct system design.

Unit Configuration and Condensate Management

Downflow Unit Configuration Steps

Steps for configuring the unit for vertical downflow discharge, including knockout removal.

Condensate Disposal System Setup

Procedures for setting up the condensate drain system, including traps and piping.

Electrical Connections and Wiring

High-Voltage Electrical Connections

Guidance on making proper high-voltage connections, including disconnect switch requirements.

Control Voltage Wiring Procedures

Instructions for running and connecting low-voltage thermostat and control wiring.

Control System, Accessories, and Operation

Transformer Protection and Electric Heaters

Information on transformer protection and installing accessory electric heaters.

Unit Sequence of Operation Modes

Describes various operating modes: continuous fan, cooling, electric heat, and heat pump heating.

Wiring Diagrams and Control Settings

Electrical Wiring Schematics

Detailed wiring diagrams for 208/230-1-60 systems, including legends and component identification.

Interface Fan Board (IFB) Settings and Jumpers

Explanation of dip switch settings and jumpers on the IFB for fan speed and defrost control.

Pre-Start-Up and Initial System Checks

Pre-Start-Up Inspection Checklist

Essential visual inspections and preparations before the first unit start-up.

Cooling and Heating Control Operation Verification

Verifying proper thermostat and control system response in cooling and heating modes.

Refrigerant Charge and Airflow Configuration

Refrigerant Charge Adjustment Procedures

Procedures for checking and adjusting the R-410A refrigerant charge using subcooling.

Airflow Adjustments for Cooling Modes

Setting fan speeds for normal cooling and enhanced dehumidification modes.

Fan Speed Configuration Options

Single Cooling Fan Speed Setup

Setting up single fan speed for cooling, with options for dehumidification.

Higher Electric Heat Fan Speed Configuration

Configuring fan speed for accessory electric heaters, ensuring adequate airflow.

Defrost Control Features and Operation

Quiet Shift Defrost Mode

Explains the Quiet Shift feature to minimize noise during defrost cycle transitions.

Defrost Cycle Operation Details

Details on how the defrost control initiates and manages defrost cycles based on time and temperature.

Maintenance Requirements and Safety Warnings

Periodic Maintenance Schedule

Recommends annual inspection and maintenance for optimal equipment performance and longevity.

Maintenance Safety Hazards

Warns of potential hazards like personal injury, unit damage, and electrical shock during maintenance.

Unit Maintenance Procedures

Air Filter Inspection and Replacement

Procedures for inspecting, cleaning, or replacing air filters to maintain optimal airflow.

Blower Motor and Wheel Cleaning

Instructions for cleaning the indoor blower motor and wheel for efficiency and longevity.

Component Cleaning and Inspection

Coil and Drain Pan Maintenance

Guides on cleaning condenser coils, evaporator coils, drain pans, and lines for optimal performance.

System Component Checks and Servicing

Outdoor Fan and Electrical Checks

Inspecting outdoor fan, electrical controls, wiring, and connections for proper operation.

Refrigerant Circuit and Airflow Checks

Procedures for checking refrigerant leaks, airflow, metering devices, and pressure switches.

Compressor and System Protection Devices

Details on compressor type, pressure switches, and system protection devices.

Refrigerant System Servicing and Precautions

Refrigerant System Handling and Oil

Information on R-410A refrigerant, compressor oil, and general servicing precautions.

Synthetic Roof Protection Measures

Advises on protecting synthetic roofing materials from compressor oil exposure during service.

Defrost Thermostat and Troubleshooting Reference

Describes defrost thermostat location and references the troubleshooting chart for issue resolution.

R-410A Refrigerant Quick Reference

Safe Handling and System Requirements

Key guidelines for R-410A refrigerant handling, pressure ratings, and required equipment.

Start-Up Checklist

Preliminary Information Recording

Fields for recording model, serial number, date, and technician details.

Pre-Start-Up Verification Steps

Checklist for verifying all packing materials are removed and connections are secure.

Start-Up Data Recording

Sections to record electrical, temperature, and pressure readings during initial unit start-up.

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