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International Thermal Research Hurricane Chinook Heating System User Manual

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International Thermal Research 1-1
Overview
Thank you for purchasing the Hurricane
®
Chinook Heating System.
The Hurricane
®
Chinook Heating System has been designed
to meet ABYC standards for installation in yachts
This section covers critical information you need to know before
beginning the installation including how to protect your Warranty,
and tools and equipment needed.
Figure 1-1: Hurricane
®
Chinook heating system
Section
1
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International Thermal Research Hurricane Chinook Heating System Specifications

General IconGeneral
BrandInternational Thermal Research
ModelHurricane Chinook Heating System
CategoryHeating System
LanguageEnglish

Summary

Section 1 Overview

1.1 Unpacking the Hurricane® Chinook Heating System

Steps for safely unpacking the heating system and checking components for damage.

1.2 Protect Your Warranty

Details on how proper installation and adherence to manual instructions are crucial for warranty coverage.

1.3 Hurricane® Chinook Heating System Features

Overview of the system's capabilities, including BTU output, components, and functions like potable hot water.

1.4 Critical Factors

Key considerations for installation planning, including location, fluid lines, and exhaust.

1.5 Equipment, Tools and Skills

List of necessary equipment, tools, and required skills for installation.

1.6 Testing and Inspection

Procedures for test-operating the system and using the inspection checklist after installation.

Section 2 Mounting – Hurricane® Chinook Heating System

2.1 Before You Begin

Planning considerations for locating the heating system and its components for installation.

2.2 Identifying Your Hurricane® Chinook Heating System Model

Guidance on how to identify the specific model of the heating system via its serial number.

2.3 Your Mounting Location

Factors to consider for selecting an appropriate mounting location, including weight, ventilation, and access.

2.4 What NOT to Do

Specific actions to avoid during mounting to ensure safety and proper operation.

2.5 Hurricane® Chinook Mounting Procedure

Step-by-step instructions for securely mounting the heating unit using brackets and hardware.

2.6 Zone Control Board Mounting Procedure

Instructions for mounting the Zone Control Box vertically near the heater for easy access.

2.7 Touchscreen Remote Operating Panel Mounting Procedure

Steps for cutting an opening and mounting the touchscreen remote panel in an accessible location.

Section 3 Installing the Exhaust System

3.1 Before You Begin

Safety precautions and recommendations for proper exhaust system installation.

3.2 Mounting Location

Guidelines for selecting the exhaust outlet location on a yacht, considering clearance and fume infiltration.

3.3 Procedure

Step-by-step guide for installing the exhaust system, including thru-hull fitting and piping.

Section 4 Installing the Fuel System

4.1 Before You Begin

Safety warnings and fuel type recommendations for the fuel system.

4.2 Fuel System Installation

Recommendations for installing fuel lines, filters, and ensuring proper connections.

4.3 What NOT to Do

Actions to avoid regarding fuel lines, such as contamination or damage.

4.4 Procedure

Steps for completing the fuel system installation, including filter placement and line connections.

Section 5 Installing Fan Heaters

5.1 Before You Begin

Introduction to ITR's 12 VDC fan heaters and their specifications.

5.2 Fan System Operation

Explanation of how ITR fans operate and features like the built-in aquastat.

Accessories and Components Needed

List of optional accessories and components required for fan heater installation, such as thermostats and vents.

5.3 What NOT to Do

Guidance on actions to avoid when installing fan heaters to prevent system overload or poor performance.

5.4 Mounting Locations

Recommendations for choosing fan mounting locations to ensure even heating and proper air circulation.

5.5 Procedure

Step-by-step guide for mounting fan units and connecting them to the Zone Control Board.

Section 6 Wiring the Electrical System

6.1 Before You Begin

Overview of system components requiring wiring and compliance with electrical standards.

6.2 Hurricane® Chinook 12 VDC

Details on the 12 VDC electrical connections for the Hurricane® Chinook, including wire gauge and battery connection.

6.3 Hurricane® Chinook 120 VAC

Information on connecting the 120 VAC immersion elements, circuit breakers, and wiring colors.

6.4 Wiring the Zone Control Board

Instructions for powering the Zone Control Board and connecting thermostats and cabin fans.

6.5 What NOT to Do

Critical warnings about shutting off power or disconnecting the battery while the system is running to prevent damage.

Section 7 Plumbing the System

7.1 Before You Begin

Recommendations for installing the plumbing system safely and efficiently, including coolant type.

7.2 Coolant Plumbing Installation

Details on connecting coolant supply and return lines, overflow bottle, and using appropriate fittings.

7.3 What NOT to Do

Warnings against running coolant pumps dry and using low-quality hoses or allowing contact with solvents.

7.4 Coolant Plumbing Installation Procedure

Step-by-step guide for connecting heater hoses and plumbing the cabin fans for the space heating loop.

7.5 Potable Water Plumbing Installation

Instructions for connecting potable water supply and outlet, including pressure limits and temperature regulation.

7.6 Engine Plumbing Installation

How to connect the system for engine heat utilization and optional engine pre-heat functions.

7.7 Procedure for Filling/Purging the Hurricane® Chinook Heating System

Steps for filling the system with coolant, purging air, and ensuring correct fluid levels.

Section 8 Operating the Hurricane® Chinook Heating System

8.1 Features of Your Hurricane® Chinook Heating System

Detailed description of the system's features, including heat sources, pumps, and functions.

8.2 Operating Instructions Overview

Prerequisites for operation and system overview.

8.3 Powering On the System

Steps for powering on the main control and Zone Control boards.

8.4 Activating Heat Sources

How to activate the diesel burner and AC immersion elements via the touchscreen.

8.5 & 8.6 Cabin Fan and Hot Water Activation

How thermostats activate fans/pumps and how potable hot water is produced.

8.7 Potable Water Temperature Adjustment

How to adjust the internal mixing valve for potable hot water temperature.

8.8 Engine Heat & Pre-heat Activation

Instructions for using engine pre-heat and transferring engine heat.

8.9 TouchScreen Remote Operating Panel Functions

Overview of the buttons and displays on the touchscreen remote.

8.10 Control Panel Functions

Explanation of buttons and LED indicators on the main control panel.

8.11 Zone Control Board Functions

Description of Zone Control Board LEDs, jumpers, and operational logic.

8.12 Potable Water & Space Heating Priority

Explanation of the 'Priority' jumper setting and its effect on heating modes.

8.13 Maintenance

Routine monthly maintenance checks for system integrity and fluid levels.

8.14 System Protection & 8.15 Troubleshooting

Protecting the system from environmental factors and general troubleshooting steps for common issues.

Warranty Information

General Warranty

ITR's warranty coverage period and conditions for defects.

Limited Warranty & Owner Responsibilities

Disclaimer of other warranties and owner's obligations for warranty claims.

Not Covered Under Warranty

Circumstances that void or limit warranty coverage.

Customer Service Calls & Returns

Guidelines for service requests and obtaining an RMA for warranty work.

Telephone / Email Service

Contact information for technical assistance via phone, fax, or email.

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