EasyManua.ls Logo

INTORQ BFK457 Series - User Manual

INTORQ BFK457 Series
28 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
i
Operating Instructions
BA 14.0164
13053267 EN
Spring-applied brakes with
electromagnetic release
INTORQ BFK457-

Question and Answer IconNeed help?

Do you have a question about the INTORQ BFK457 Series and is the answer not in the manual?

Summary

Product Key

Nameplate

Details the information displayed on the product's nameplate.

Packaging Sticker

Explains the contents and significance of the packaging sticker.

Revision History

Document Revision History

Summarizes changes and revisions across different document editions.

Preface and General Information

About These Operating Instructions

General information about the purpose and use of the operating instructions.

Terminology Used

Defines key terms like 'spring-applied brake' and 'drive system'.

Scope of Supply

Details on how the scope of supply is indicated and checks upon delivery.

Drive Systems

Labelling

Explains how drive systems are designated via nameplate information.

Application as Directed

Specifies intended use, operating conditions, and power limits for drive systems.

Legal Regulations

Covers liability for damages and warranty conditions for drive systems.

Safety Information

Persons Responsible for Safety

Defines operator and qualified personnel roles and their responsibilities for safety.

General Safety Information

Provides general safety notes, hazards, and precautions for safe operation.

Safety Information Layout

Safety Icons and Warnings

Describes the layout of safety information, including icons, signal words, and notes.

Technical Data

Product Description

Overview of the spring-applied brake's construction and components.

General Brake Description

Describes the brake as a single disc pulley with pressure springs and electromagnetic release.

Braking

Explains the braking mechanism involving rotor, hub, and armature plate.

Brake Release

Details how the brake is released via stator coil excitation and magnetic force.

Rated Data

Table of technical specifications including brake torque, air gap, and mass.

Switching Times

Details engagement and disengagement times, and torque rise time.

Operating Frequency; Friction Work

Explains the relationship between operating frequency, friction work, and wear.

Emission

Discusses electromagnetic compatibility, heat, noises, and dust production.

Installation

Required Tools

Lists necessary tools like torque wrenches, feeler gauges, and multimeters.

Assembly

Preparation

Steps for unpacking, checking completeness, and verifying nameplate data.

Installation of the hub onto the shaft

Instructions on pressing and securing the hub onto the shaft.

Compact Design Installation

Installing the Compact Brake

Detailed steps for installing the compact design brake onto the hub.

Basic Design Installation

Installing the Basic Brake

Detailed steps for installing the basic design brake onto the hub.

Electrical Connection

Wiring Diagrams

Provides wiring diagrams and warnings for electrical connections.

Commissioning and Operation

Operational Test Procedures

Guidance on performing operational tests and troubleshooting faults.

Release and Voltage Check

Steps to check the brake release and DC voltage against nameplate data.

Routine Operation Checks

Advice on regular checks and what to do in case of failures.

Maintenance and Repair

Inspection Intervals

Guidance on adapting inspection intervals based on operating conditions and wear.

Brake Inspections

Procedures for inspecting the brake, including air gap and release voltage.

Maintenance and Spare Parts Management

Brake Maintenance Steps

Steps for loosening connections, unbolting, and removing the brake.

Available Spare Parts

Information on available spare parts and order numbers for standard versions.

Spare Parts Ordering

Spare Part Order Process

Form and fields for ordering spare parts, including size, voltage, and brake torque.

Troubleshooting and Fault Elimination

Common Fault Identification

Lists common faults like non-release, large air gap, and incorrect voltage.

Fault Cause Determination

Identifies potential causes for faults, such as interrupted coils or defective rectifiers.

Fault Remediation Steps

Provides solutions and corrective actions for identified faults.

INTORQ BFK457 Series Specifications

General IconGeneral
TypeSpring Applied Brakes
SeriesBFK457
Operating Voltage24 V DC
Friction LiningNon-asbestos
Housing MaterialAluminum
Friction MaterialOrganic