Invacare Arrow RWD - Service Manual

192 pages

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Service Manual

DEALER: Keep this manual. The

procedures in this manual MUST be

performed by a qualified technician.

For more information regarding

Invacare products, parts, and services,

please visit www.invacare.com

3G Storm Series®

Wheelchairs

Arrow®RWD

Torque™SP RWD

Ranger X™RWD

Table of Contents

Reference Documents2
Special Notes3
- Table of Contents5
Label Locations10
- All Wheelchairs10
- Wheelchairs with O 2 Holders12
- Wheelchairs with TRRO12
- Wheelchairs Without TRRO12
- Wheelchairs with 2G Tarsys13
- Wheelchairs with Elevating Seats14
Specifications15
- Arrow (before 10/6/06)15
- Arrow (after 10/5/06)16
- Torque SP (before 10/6/06)17
- Torque SP (after 10/5/06)19
- Torque SE20
- Ranger X (before 10/6/05)21
- Ranger X (after 10/5/06)23
- 2G Tarsys24
- Elevating Seat/Power Tilt Only25
- For All Model Wheelchairs26
Section 1-General Guidelines27
- Accessories27
- G-Trac27
Section 2- Safety Guidelines35
Section 3-Safety/Handling of Wheelchairs36
- Stability and Balance36
- Pinch Points37
Section 4-Safety Inspection/Troubleshooting38
- Safety Inspection Checklists38
Section 5-Emi Information41
Section 6-Troubleshooting43
- Troubleshooting43
- Troubleshooting - Electrical47
- Checking Battery Charge Level53
- Field Load Test53
- Motor Testing54
- Motor Brush Inspection55
- Electro-Mechanical Parking Brake Testing55
Section 7-Arms57
- Replacing Van Seat Armrest Pads57
- Installing/Removing Flip Back Armrests57
- Adjusting Flip Back Armrests58
- Adjusting Captain's Van Seat Armrests59
Section 8-Upholstery/ Positioning Strap61
- Replacing Van Seat Positioning Strap61
- Replacing Back Upholstery62
- Removing/Installing the Back Canes63
Section 9-Fixed and Asba Seat Frame65
- Preparation for Removing/Installing Seat Frame65
- Replacing the Seat Frame66
- Changing Seat Depth68
- Changing Seat Width (Standard and ASBA)72
- Converting Seat Frames74
- Replacing Components of the ASBA Seat75
- Installing/Removing Van Seat Frame76
- Removing/Installing Van Seat From/Onto Van Seat Frame77
- Converting from ASBA to Van Seat or Vice Versa78
- Converting from Standard Seat Frame to Van Seat or Vice Versa78
- Removing/Installing Seat Pan79
- Adjusting the Seat Pan - ADJASBA80
- Seat Angle Adjustment81
- Checking ASBA Seating System Mounting Position82
- Adjusting the Seating System Mounting Position83
Section 10-Base Frame85
- Replacing Seat Mounting Plates85
- Replacing Seat Support Brackets86
- Replacing Seat Support Bracket T-Nuts86
- Replacing Battery Charger Bracket and T-Nut87
- Removing/Installing Seat Stop Screws88
- Adjusting Weight Distribution89
- Repositioning the Motor90
- Replacing Suspension Arm for Wheelchairs with Motor/Gearbox Assembly96
- Replacing Suspension Arm for Wheelchairs with Gearless/Brushless Motors97
Section 11-Back Frame99
- Removing/Installing CJ Back Brackets99
- Changing Back Height on Fixed and ASBA Seat Frames100
- Adjusting the Back Height on ADJASBA Seat Frames102
- Back Angle Adjustment103
Section 12-Batteries104
- Warnings for Handling and Replacing Batteries104
- Using the Proper Batteries105
- Installing/Removing Batteries Into/From Battery Boxes107
- Disconnecting/Connecting Battery Cables109
- When to Charge Batteries116
- Charging Batteries117
- Replacing Batteries119
- Cleaning Battery Terminals120
- Removing/Installing Battery Boxes121
- Removing/Installing Group 24 Battery Box Sub-Frame125
- Removing/Installing 22NF Battery Box Tray126
- Converting 22NF Battery Box Tray to Group 24 Battery Box Sub-Frame Assembly127
Section 13-Wiring Harness131
- Removing/Installing the Wiring Harness131
- Adjusting Limit Switch136
Section 14-Wheels/Motors138
- Replacing Pneumatic Tires/Tubes - Drive Wheels/Casters138
- Removing/Installing Drive Wheels138
- Removing/Installing Drive Wheel Hub140
- Removing/Installing the SSD Motor Drive Wheel/Wheel Hub142
- Removing/Installing GB Motor Spacer143
- Removing/Installing the Adapter Plate with Studs144
- Installing Wheel Lock Bracket Onto Wheelchair145
- Removing/Installing the Rim And/Or Tire145
- Removing Casters147
- Installing Casters148
- Replacing Forks150
- Removing/Installing the Motor151
- Removing/Installing the SSD Motor/Gearbox Assembly155
- Replacing the SSD Motor or Gearbox Only157
- Aligning the SSD Motor to the Gearbox158
- Installing the SSD Brake Lever158
- Installing the SSD Motor Push/Drive Label159
- Installing/Removing Fenders159
- Removing/Installing Gearbox163
Section 15-Electronics165
- Repositioning the Joystick - Van Seat Models165
- Removing/Installing the MKIV Controller166
Section 16-Manual Recliners173
- Positioning Limit Switch173
- Adjusting Limit Switch174
- Replacing Recliner Cable Assemblies175
- Replacing/Adjusting Gas Cylinders177
- Adjusting Gas Cylinder179
- Changing Back Height179
- Changing Seat Depth181
- Changing Seat Width182
Section 17-Anti-Tippers/ Shocks185
- Shock or Rubber Element Replacement185
- Shock Spring Replacement189
- Anti-Tipper Wheel Replacement190
- Removing/Installing the 3-Inch Anti-Tip Assembly191
Limited Warranty192

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