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IPG YLS-4000-KW User Manual

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171 pages
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High Power Fiber Laser
Series YLS-K
Output power 1 to 3kW
Translation of the Original Operating Manual
Installation, Operation and Maintenance
Document Number: G21-550064-000
Date: 25.10.2018

Table of Contents

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IPG YLS-4000-KW Specifications

General IconGeneral
BrandIPG
ModelYLS-4000-KW
CategoryMeasuring Instruments
LanguageEnglish

Summary

Safety

Safety Instructions

Provides essential safety instructions for normal operation and maintenance procedures.

Obligations of the System Owner

Outlines the system owner's responsibilities for personnel safety and product use.

Responsibility of the Operating Personnel

Defines the fundamental rules and statutory provisions for operating personnel.

Safety-conscious Working

Emphasizes compliance with regulations and prevention of dangers during operation.

Specific Dangers

Identifies specific dangers associated with the product, including electrical, laser, and emissions.

Electrical Energy

Details dangers related to electrical energy and safety rules for electrical work.

Laser Radiation

Explains dangers from direct, reflected, and scattered laser radiation.

Safety Equipment

Describes the safety features securing the danger zone, like E-Stop and fiber break monitoring.

Assembly and Installation

Supply Connections

Details the required electrical and cooling water supply connections for the laser.

Connecting the Product

Details how to connect various lines to the product, ensuring proper routing and interfaces.

Connecting the Supply Voltage

Provides step-by-step instructions for safely connecting the main power supply voltage.

Connecting the Fiber Connector to the Process Optics

Guides on checking, cleaning, and connecting the fiber connector to process optics.

Connecting the Water Supply

Details how to connect the water supply for cooling, emphasizing correct connections.

Acceptance and Commissioning

Operation

Switching On/Off

Provides step-by-step instructions for switching the laser product on and off safely.

Switching on the Laser Power Supply

Details the options and considerations for switching on the laser power supply.

TEST Mode

Explains how to operate the laser in TEST mode using LaserNet software.

ROBOT Mode

Explains how to operate the laser in ROBOT mode, including beam path checks.

LaserNet Software

Installing the Software

Provides a step-by-step guide for installing the LaserNet software.

Establishing a Connection to the Laser

Details how to connect the computer to the laser via a local network.

LaserNet User Interface

Describes the main elements and layout of the LaserNet user interface.

Configuration Menu

Explains how to configure laser settings, IP addresses, and access rights.

LaserNet Tabs

Introduces the various tabs within LaserNet for displaying status, alarms, and warnings.

Status Tab

Describes how the Status tab displays messages and actual values of the laser.

Alarms Tab

Explains how the Alarms tab displays laser alarms and provides troubleshooting instructions.

Warnings Tab

Details how the Warnings tab displays warnings that do not interrupt laser operation.

Control Tab

Describes the Control tab, its buttons, and settings for laser operation and configuration.

Logfiles Tab

Details how to select, download, and save log files for analysis and troubleshooting.

LaserNet Program Editor

Explains how to create and edit custom laser programs using the LaserNet program editor.

Maintenance

Maintenance Work

Outlines general maintenance tasks, including safety warnings during maintenance.

Replacement and Repair Work

Covers safety precautions and procedures for replacement and repair work on the product.

Messages and Troubleshooting

Behavior in the Event of Malfunctions

Guides on contacting IPG service for errors not rectifiable with the manual.

Downloading the Log Files via LaserNet

Explains how to download log files from LaserNet for comprehensive problem description.

Downloading the Events File via LaserNet

Guides on downloading event messages from LaserNet as a .txt file for troubleshooting.

Updating the Firmware and Product Configuration

Details how to update the laser's firmware and product configuration using an HPLP file.

Resetting Critical Errors

Explains the procedure for resetting critical errors by entering a specific code.

Appendix

Messages of the Alarms Tab

Lists and describes alarm messages, including possible causes and troubleshooting steps.

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