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IPG YLS-5000-KW User Manual

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High Power Fiber Laser
Series YLS-K
Output power 1 to 3kW
Translation of the Original Operating Manual
Installation, Operation and Maintenance
Document Number: G21-550064-000
Date: 25.10.2018

Table of Contents

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IPG YLS-5000-KW Specifications

General IconGeneral
Laser TypeFiber Laser
Output Power5000 W
Wavelength1070 nm
Average Power5000 W
CoolingWater Cooling
Pulse DurationN/A (CW Laser)
Repetition RateN/A (CW Laser)
Pulse EnergyN/A (CW Laser)

Summary

Safety Guidelines

Safety Instructions for Operation

Instructions for safe operation, including securing work zones and closing the housing.

Obligations of the System Owner

Outlines the owner's responsibilities for ensuring personnel safety and product functionality.

Responsibility of Operating Personnel

Defines the duties and knowledge required for operating personnel.

Personnel Qualifications and Training

Specifies qualifications and training needed for operating and maintenance personnel.

Personal Protective Gear Requirements

Lists the essential personal protective equipment (PPE) to be provided.

Specific Dangers

Identifies potential hazards from electrical energy, laser radiation, and emissions.

Safety Equipment Overview

Details safety features like E-Stop buttons and fiber break monitoring.

Device Description

Functional Principle of the Laser

Explains how laser radiation is generated, guided, and focused for material processing.

Main Components of the Laser

Identifies and describes the key internal components of the laser system.

Delivery and Transport

Unloading the Product

Instructions for safely unloading the product, including warnings.

Transport to Installation Site

Steps for safely moving the product to its final installation location.

Assembly and Installation

Supply Connections

Details requirements for power and cooling water connections.

Connecting the Product

Procedures for connecting electrical and water supplies and interfaces.

Acceptance and Commissioning

Work Before Commissioning

Tasks required to be completed before the laser can be commissioned.

Operation of the Laser

Operating Modes: TEST and ROBOT

Description of the two available operating modes for the laser.

Switching the Laser On and Off

Step-by-step guide for powering the laser on and off.

TEST Mode Operation

Instructions for operating the laser in TEST mode using LaserNet.

Working With Laser Program

Guidance on selecting, starting, and managing laser programs.

External Control of Laser Emission

How to control laser emission via external interfaces.

Analog Control of Laser Power

Using analog interface for preselecting and modulating laser power.

ROBOT Mode Operation

Instructions for operating the laser in ROBOT mode with external control.

LaserNet Software Functions

Installing the LaserNet Software

Step-by-step guide for installing the LaserNet application.

Establishing a Connection to the Laser

Procedure for connecting the computer to the laser via a local network.

LaserNet Program Editor

Functionality for creating and editing custom laser programs.

Maintenance Procedures

General Maintenance Warnings

Important warnings regarding laser radiation and potential injuries during maintenance.

Cleaning Fiber Connectors

Detailed steps for cleaning fiber connectors to prevent damage.

Replacement and Repair Work

Warnings and guidelines for replacement and repair tasks.

Messages and Troubleshooting

Resetting Critical Errors

Procedure for resetting critical errors using a provided code.

Appendix

Messages of the Alarms Tab

Descriptions of alarm messages and troubleshooting steps.

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