IR Ingersoll Rand SS3 - User Manual

ingersoll
Owner's Manual
Installation, Operation and Maintenance
Instructions for Models SS3 and SS5
Stationary Air Compressors
IMPORTANT INFORMATION! READ AND FOLLOW THESE INSTRUCTIONS. RETAIN FOR REFERENCE.
ll_*-]r-1=1ulli"
DEFINITIONS
/k_ WILL cause DEATH, SEVERE INJURY or substantial
property damage
WARNING CAN cause DEATH, SEVERE INJURY or substantiaI
property damage,
CAUTION WILL or CAN cause MINOR INJURY or property
damage.
GENERAL SAFETY PRECAUTIONS
,_ _ iNTAKE AIR, Can contain carbon monoxide or other
contaminants. Will cause serious injury or death
ingersoll-Rand air compressors are not designed,
intended or approved for breathing air Compressed
air should not be used for breathing air applications
unless treated in accordance with all applicable
codes and regulaUons,,
WARNING HAZARDOUS VOLTAGE Can cause serious injury
or death. Disconnect power and bteed pressure
from tank before servicing Lockout/Tagout
machine. Compressor must be connected to
properly grounded circuit See grounding
instructions in manuat, Do not operate compressor
tn wet conditions,, Store indoors
MOVING PARTS, Can cause serious injury Do not
operate with guards removed. Machine may start
automatically Disconnect power before servicing_
Lockout/Tagout machine,,
HOT SURFACES, Can cause serious injury, r DO not
touch Allow to cool before servicing Do not touch
hot compressor or tubing
HIGH PRESSURE AIR. Bypassing_ modifying or
removing safety/relief valves can cause serious
injury or death, Do not bypass, modify or remove
safety/relief valves Do not direct air stream at body.
Rusted tanks can cause explosion and severe injury
or death Drain tank daily or after each use. Drain
valve located at bottom of tank.
z_ CAUTION
RISK OF BURSTING. Use only suitable air handling
parts acceptable for pressure of not less than the
maximum allowable working pressure of the
machine.
Your air compressor unitis suitable for operating air too_s,caulking
guns, grease guns, sandblasters, etc Depending on your
application, the following accessories may be required:
@ An air pressure regulator to adjust the alr pressure enlering the
toot or accessory
• An air line fitter for removal of moisiure and oil vapor in
compressed air
• An in-line lubricator to prolong lhe life of air tools.
ql, Separate air transformers which combine the !'unctions of air
regulation andlor moisture and dirt removal
Cenlact your nearest authorized dealer or cal! 1-800-AIR-SERV for
more information on air toots and accesser}as for your application
Ensure adequate lifting equipment is available for unloading and
moving your unit to the inslaIlatton site
NOTE: Lifting equipment must be property rated for the
weight of the unit.
Lift the unit by the shipping skid only,,Use straps to
prevent tipping
Lk CAUTION Do not work on or walk under the compressor while
it is suspended, -...........
Be[ore signing the deliveryreceipl,inspecl for damage and missing
parts If damage or missing parts are apparenL make the
appropriate notation on the delivery receipt, then sign the receipt.
Immediately contact the carrier for an inspection. All material must
be held in the receiving location for the carrier's inspection Deiivery
receipts that have been signed without a notation of damage or
missing parts are considered to be delivered "clear" Subsequent
claims are then considered to be concealed damage claims SeUle
damage claims directly with the transportation company
Lfyou discover damage after receiving the unit (concealed
damage), the carrier must be notified within 15 days of receipt and
an inspection must be requested by telephone with confirmation in
writing On concealed damage claims, the burden of establishing
that the unit was damaged in transit reverts back to the claimant
Read lhe unit specification labei to verify it is the mode! ordered.
and read the meier nameplate to verify il is compatibJe with your
e_ectrical conditions Make sure electrical enclosures and
componenls are appropriate for your applicafion
© IngersolL-Rand Company Form SCD-B77A
Printed in U S A March 2002

Summary

SAFETY

SAFETY DEFINITIONS AND PRECAUTIONS

Defines safety terms like DANGER, WARNING, CAUTION and outlines general safety precautions for operation.

UNIT OVERVIEW AND RECEIPT INSPECTION

Describes unit purpose, required accessories, and steps for checking the unit upon delivery.

INSTALLATION GUIDELINES

LOCATION, MOUNTING, AND PIPING

Covers site selection, permanent mounting instructions, and air inlet/discharge piping.

GENERAL PIPING, TANK, AND ELECTRICAL REQUIREMENTS

Standards for piping, receiver tank, condensate discharge, and electrical wiring safety.

COMPRESSOR LUBRICATION AND START-UP

LUBRICATION GUIDELINES AND FILLING

Covers synthetic, alternate lubricants, and procedures for filling the crankcase.

INITIAL START-UP AND OPERATION

First-time operation sequence and general guidelines for compressor use.

OPERATION AND MAINTENANCE

START-UP, SHUTDOWN, AND MAINTENANCE SCHEDULE

Procedures for starting, stopping the unit, and the routine maintenance schedule.

FILTER REPLACEMENT AND OIL CHANGE

Instructions for replacing air filters and changing the compressor oil.

BELT TENSION ADJUSTMENT

How to check and adjust belt tension for optimal performance.

BELT AND TANK MAINTENANCE

BELT TENSION MEASUREMENT

Procedures to correctly set and measure belt tension using a gauge.

AIR RECEIVER TANK INSPECTION

Guidelines and recommendations for inspecting the air receiver tank's condition.

TROUBLESHOOTING COMPRESSOR ISSUES

PERFORMANCE AND WEAR PROBLEMS

Addresses abnormal wear, reduced air delivery, speed issues, and high oil consumption.

OPERATIONAL PROBLEMS

Covers overheating, excessive noise, frequent cycling, and other operational issues.

TROUBLESHOOTING COMPRESSOR ISSUES

MECHANICAL AND ELECTRICAL FAULTS

Diagnosing knocking, electrical issues, motor overloads, and motor starting failures.

OPERATIONAL AND LEAKAGE ISSUES

Addresses crankcase moisture, oil leaks, and safety valve activation.

OIL IN DISCHARGE AIR

Resolving issues related to oil pumping into the discharge air stream.

WARRANTY AND LIABILITY

PRODUCT WARRANTY DETAILS

Details of the product warranty terms, coverage, and period.

LIABILITY LIMITATIONS

Legal disclaimers and limitations on the company's liability.

PARTS IDENTIFICATION

COMPRESSOR PUMP PARTS DIAGRAM

Illustrated breakdown of the compressor pump components.

PARTS LISTING

COMPRESSOR PUMP PARTS SPECIFICS

Specific part numbers and descriptions for the compressor pump.

PARTS LIST BY ASSEMBLY

ASSEMBLY-SPECIFIC PARTS LISTS

Lists for beltguard, tubing, tank, and motor assemblies.

KITS AND ACCESSORIES

START-UP AND MAINTENANCE KITS

Kits for initial unit setup, maintenance, and common repair tasks.

LUBRICANT, FILTERS, HOSES, AND STRAINERS

Information on compressor lubricant, air filters, hoses, and Y-strainers.

CRANKCASE HEATER KIT

Kit designed to prevent ambient temperature-related issues.

IR Ingersoll Rand SS3 Specifications

General

Brand	IR Ingersoll Rand
Model	SS3
Category	Air Compressor
Language	English