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IRONRIDGE AIRE - User Manual

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©
2022 IRONRIDGE, INC. VERSION 1.5 AIRE INSTALLATION MANUAL - I
INSTALLATION MANUAL
AIRE
INSTALLATION MANUAL
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Summary

Installation Disclaimer and Responsibilities

System Ratings and Certifications

UL, CSA, and Structural Compliance

Details UL 2703, CSA certification, water seal, structural, and Florida approvals.

Product Markings

Identifies location of product markings on the Aire Dock Bolt.

Attachment Types and Tools

Attachment Categories

Lists attachment types for composition shingles, tiles, and other roof types.

Required Tools and Hardware Torque

Lists necessary tools and bonding hardware torque values for installation.

System Components

Component Identification

Visual guide to identify various Aire system components.

Torque Specifications

Provides torque values for key system components.

Place Attachments

Locating Rafters and Installing

General method for locating rafters and installing attachments.

Place and Connect Rails

Connecting Rails with Ties and Docks

Guides on connecting Aire rails using Aire Ties and Docks.

Secure Aire Lug

Grounding Wire Installation

Procedure for installing Aire Lugs for grounding wire.

Secure Modules with Clamps

End and Mid Clamp Installation

Steps for securing solar modules using Aire Lock End and Mid clamps.

Aire Lock Stealth Clamp Installation

Stealth Clamp Procedure

Detailed steps for sliding, placing, and securing the Aire Lock Stealth clamp.

Frame Compatibility

Dimensions for module frame compatibility with Aire Lock Stealth.

Expansion Joints

Installing Expansion Joints

Procedure for installing expansion joints for continuous rails.

Bonding Jumper

Instructions for installing the 8" Bonding Jumper between modules.

Electrical Diagram and Grounding

System Grounding Path

Diagram illustrating fault current path, grounding lugs, and bonding jumpers.

Expansion Joint Bonding Options

Options for bonding at expansion joints and servicing precautions.

Composition Shingle Attachments: FlashFoot2 and FlashVue

FlashFoot2 Installation

Procedure for installing FlashFoot2 on composition shingles.

FlashVue Installation

Procedure for installing FlashVue on composition shingles.

Composition Shingle Attachments: HUG

HUG (Rafter) Installation

Instructions for installing HUG mounts into rafters.

HUG (Deck) Installation

Instructions for installing HUG mounts into the roof deck.

Tile Attachments: QM L-Mount and Aire All Tile Hook

QM L-Mount Installation

Procedure for installing the QM L-Mount on various roof types.

Aire All Tile Hook Installation

Steps for installing the Aire All Tile Hook on roof tiles.

Tile Attachments: Knockout Tile and QM Tile Replacement

Knockout Tile Installation

Procedure for installing mounts on knockout tiles.

QM Tile Replacement Installation

Instructions for installing QM Tile Replacement mounts.

Tile Attachments: QM QBase and Lynx

QM QBase Universal Tile Mount

Procedure for installing QM QBase on universal tile mounts.

QM QBase Metal, Shake, Slate

Using QM QBase on metal, shake, and slate roof types.

QM Lynx Installation

Instructions for installing QM Lynx mounts on metal seams.

Cable Tray System Installation

Installing Aire Caps and Clips

Procedure for installing Aire Caps and Clips for cable management.

Cable Tray Fill Guidelines

Regulations and examples for cable fill capacity in the tray system.

Aire MLPE Mount Installation

MLPE Mount into Rail

Steps for inserting Aire MLPE Mount into the rail channel.

Attach MLPE to Mount

Procedure for attaching MLPE devices to the Aire MLPE Mount.

Compatible MLPE Products

List of compatible MLPE products from various manufacturers.

Contour Trim Installation

Installing Contour Clamps and Trim

Steps for installing Contour Clamps and trim pieces on the array.

Contour Frame Compatibility

Dimensions for module frame compatibility with Contour Clamps.

JayBox Installation

Mounting JayBox to Rail or Shingle

Procedures for attaching JayBox to rails or roof shingles.

Wiring and Conduit

Guidelines for wiring, conduit, and fittings per NEC requirements.

Module Compatibility Overview

Framed Module Compatibility List

List of compatible framed module manufacturers and their models.

Compatibility Details by Manufacturer

Detailed compatibility information for various module manufacturers.

IRONRIDGE AIRE Specifications

General IconGeneral
CategoryRacks & Stands
BrandIronRidge
Product NameAIRE
MaterialAluminum
CompatibilitySolar panels
Weight CapacityVaries by configuration; see datasheet
Mounting TypeRoof-mounted
DimensionsVaries by component; see datasheet