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NPR 2008
Isuzu NPR 2008 User Manual
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0-8
VIN INTERPRET
A
TION
J
1
L
B
4
1
6
8
7
0
0
0
0
0
A
W
GVWR and
Brake System
Chassis
Type Code
Check
Digit
Plant
Code
Sequential Numbers
Series
Code
Engine
Code
Model
Year Code
Identifiers
Cab
Type Code
2008
Code
Description
JAL
ISUZU
Code
Description
1
4 x 2
Code
Plant Location
7
Fujisawa
Code
Description Cab Type
W
Code
Series
4
NPR
Code
Description
B
10001-14000 lbs.
Hydraulic Brake System
Code
Description
6
Isuzu 4HK1-TC
: Bumper to Back of Cab
Steel Tilt Single Cab 71 inch
BBC
55702_Sec00_'08 08.2.12 9:41 AM Page 8
8
10
Table of Contents
Default Chapter
1
Table of Contents
1
Caution and Notice
2
Safety Warnings
2
Vehicle Damage Warnings
2
Introduction
2
Graphic Symbols
3
Important Information on Vehicle Loading
5
Overloading
5
Maximum Front and Rear Axle Weights
6
Effect on Warranty
6
Vehicle Identification Number (VIN) and Weight Rating Plate
7
Tires
7
Model Reference
8
VIN Interpretation
9
1 Before Driving Your Vehicle
10
Driver Daily Checklist
10
Before Entering the Truck
10
Start-Up
10
Key
11
For Vehicle Security
11
Car Door Locks
12
Outside Door Handles
12
Inside Door Handles
12
Power Door Locks
13
Door Lock Switch
13
Door Locks
13
Window Controls
14
Power Windows
14
Lock Button
14
Power Window Switch
14
Power Window Switch (Passenger's Door)
15
Sun Visors
16
Outside Rearview Mirrors
16
Driver's Seat Controls
17
Adjust Driver's Seat While Parked
17
Fore-And-Aft
17
Seatback Latch (Driver)
18
Seatback Position When Moving
18
Seat Belt Systems
19
Twisted Belt
19
Lap-Shoulder Belt
20
Center Lap Belt
22
Seat Belt Inspection
22
Child Restraint
23
Using a Lap Belt that Has no Retractor
23
Installation on Outboard Seat
24
Child Restraint with Top Strap
24
Seat Belt Extender
25
Diesel Particulate Filter (DPF)
26
Before Driving
28
2 Starting and Operating
29
Engine Exhaust Gas Caution (Carbon Monoxide)
29
Mechanical Driveshaft Brake Burnish Procedure
30
New Vehicle Break-In
30
Diesel Fuel Requirement and Fuel System
31
Fuel Requirements
31
Cold Weather Operation
32
Biocides
33
Water in Fuel
33
Fuel Selection
34
Smoke Suppressants
34
Engine Control Switch
35
Starting Procedure
35
Starting the Engine
35
Checks before Operating
37
Cold Weather Starting
38
Key Removal
38
Shutting down the Turbocharged Diesel Engine
38
Automatic Engine Warm-Up
39
Engine Block and Oil Pan Heater
39
Engine Warm-Up System
39
Engine Alarm and Automatic Shutdown
40
Guard against Theft
40
Parking, or Leaving Driver's Seat
40
Vehicle Operation
41
Braking and Steering Techniques
42
Driving Techniques
42
Riding the Brake
42
Wet Brakes
42
Driving on Slippery Surfaces
43
Anti-Theft Steering Column Lock
44
Driving at Low Speeds for Sustained Periods
44
Steering Column Controls
44
Stopping the Vehicle in the Event of Service Brake Malfunction
44
Headlights/Cornering Lights
45
Left-Hand Control Lever
45
Turn Signal
45
Headlight Dimmer Switch
46
Passing Light Switch
46
Right-Hand Control Lever
46
Windshield Wipers
46
Exhaust Brake Operation
47
Operating Tips
47
Windshield Washer
47
Adjustable Steering Column
48
Descending a Grade
48
Steering Column Adjustment
48
Engine Control Switch (Key Switch)
49
Hazard Warning Flasher
49
Horn
49
Power Steering
49
Brake Pedal
50
Brake System
50
Vacuum Power Assisted Brakes
51
Parking Brake
52
Automatic Transmission Controls
53
Automatic Transmission Selector
53
Selecting Gears
53
Automatic Trans. Controls
54
Starting
54
Driving Tips
55
Overdrive Switch
56
Headlights High Beam Indicator Light
57
Indicator and Warning Lights
57
Instrument Panel and Controls
57
Turn Signal Indicator Light
57
Battery Discharge Warning Light
58
Low Fuel Level Indicator Light
58
Check Engine Malfunction Indicator Light
59
Engine Alarm (Shutdown) Warning Light
59
Glow Plug Indicator Light
59
“BRAKE” System Warning Light
59
Brake Low Vacuum Warning Light
60
Engine Overheating Warning Light
61
Parking “BRAKE” Indicator Light
61
Engine Oil Pressure Warning Light
62
Low Coolant Warning Light
62
Overdrive Indicator Light
62
Automatic Transmission Fluid Temperature Warning Light
63
Daytime Running Lights (DRL) Indicator Light
63
“CHECK TRANS” Warning Light
63
DPF Indicator Light (Green)
64
Oil Level Indicator Light
64
Service Vehicle Soon (SVS) Light
64
Water Separator Indicator Light
64
ANTI-LOCK BRAKE SYSTEM (ABS) Malfunction Warning Light
65
Explanation of the ABS
65
Explanation of Electronic Braking Force Distribution (EBD)
66
Cruise Main Indicator Light
67
Cruise Set Indicator Light
67
Vehicle Data Collection
67
Cruise Control
68
Increasing Speed While Using Cruise Control
69
Operation
69
Resuming a Set Speed
69
Setting Cruise Control
69
Clearing
70
Passing Another Vehicle While Using Cruise Control
70
Using Cruise Control on Hills
70
Engine Control (Key) Switch
71
Idle Speed Control
71
Lighting Control Switch
71
Switches and Controls
71
Instrument Panel Light Level Control
72
Outside Rearview Mirror Heater Switch
72
Windshield Wiper and Washer Controls
72
Miles Check Switch
73
Oil Check Switch
73
PTO (Power Take-Off) Switch
74
Automatic Regeneration
77
Emergency Regeneration Procedure
78
Emergency Running Regeneration
78
Emergency Switch Regeneration
78
DPF Switch
79
Interrupting Manual Regeneration
80
Selectable Regeneration Procedure
81
Change Indicator and Reset Knob
83
Odometer and Trip Meter
83
Speedometer and Gauges
83
Engine Coolant Temperature (ECT) Gauge
85
Fuel Gauge
85
Speedometer
85
Tachometer
85
Accessory Power Outlet
86
Cigarette Lighter
86
Dome Light
86
Air Conditioning Switch
87
Fan Control Knob
87
Heating and Ventilation Systems Controls
87
Optional Air Conditioning
87
Air Selector Knob
88
Air-Source Selector Lever
88
Temperature Control Knob
88
Mobile Telephones
89
Operating Tips- the Windshield Defrosting and Defogging System
89
3 In Case of Emergency
90
Emergency Starting Your Vehicle Due to a Discharged Battery
90
Hazard Warning Light Flasher
90
Jump Starting Instructions
91
Engine Cooling System Overheating
92
Damaged Tires
94
Wheel Nut Torque
96
Wheel Stud Nut Torque
96
Wheel Tightening Sequence
96
Front End Towing (Front Wheels off Ground)
97
Towing Your Isuzu Truck Procedure
97
After Towing
98
Front End Towing (All Wheels on the Ground)
98
Freeing the Vehicle from Sand, Mud, Snow and Ice
100
Rear End Towing
100
Special Towing Instructions
100
Using the Engine as a Brake
100
Customer Satisfaction Procedure
102
Reporting Safety Defects
103
4 Appearance Care
104
Care and Cleaning of the Interior
104
Cleaning Agents
104
General Cleaning of Soiled or Water Spotted Fabric Type Trim with Foam Type Cleaner
105
Spot Cleaning Fabric Type Trim with Solvent Type Cleaner
105
Removal of Specific Stains
106
Greasy or Oily Stains
106
Non-Greasy Stains
106
Cleaning Vinyl Trim
106
Care and Cleaning of Exterior
107
Cleaning Outside of Windshield
107
Exterior Finish
107
Washing Your Vehicle
107
Corrosion Protection
108
Weatherstrip Lubrication
108
Sheet Metal Damage
108
Foreign Material Deposits
108
Underbody Maintenance
109
5 Service and Maintenance
110
Maintenance Schedule
110
Explanation of Vehicle Maintenance and Log
111
Preventive Maintenance
111
Normal Vehicle Use
111
Recommended Fluids and Lubricants
116
Owner Safety and Routing Maintenance
123
Starter Safety Switch
123
Steering
123
Wheel Alignment, Balance and Tires
123
Brakes
124
Exhaust System
124
Windshield Wipers and Washers
124
Lamps
124
Door Latches
125
Tilt Cab (Driving Position)
125
Fluid Leaks
125
Underbody
125
Noise Emission Control
126
Noise Control System
126
Tapering with Noise Control System Prohibited
126
Replacement Fasteners
127
Fuel Cap
127
Engine Oil and Filter Recommendations
128
Check Engine Oil Level
128
Check Procedure
129
Dilution
129
Choosing the Right Quality Oil
130
Choosing Oil Viscosity
131
Oil Identification Logo
132
Change Intervals
132
Engine Oil Additives
132
External Diesel Engine Cleaning
133
Used Oil Disposal
133
Used Engine Oil
133
Diesel Fuel System
134
Steps in Refueling
134
Fuel System Priming
134
Before Starting the Engine
134
After Starting the Engine
135
Water Separator
136
Fuel Filter
136
Replacement Water Separator Filter Element
137
Fuel System Priming (Air Bleeding)
137
Maintenance Items to Aid Cold Weather Starting
138
Power Steering System
139
Starting Aids
139
Windshield Washer
139
Engine Cooling System
140
Engine Cooling System Care
140
Engine Cooling System Service
141
Adding Engine Coolant
141
Engine Coolant Replacement and Cleaning
142
Draining
142
Cleaning the Radiator Core
142
Cleaning the Cooling Channel
143
Supplying Coolant
143
Thermostat
144
Radiator Pressure Cap
144
Radiator Grille Covers
145
Radiator Cooling Fan and Governed Speed
145
Air Cleaner/Flame Arrestor
145
Brake Maintenance
146
Brake Fluid Check
146
Access to the Engine
147
Before Tilting the Cab
147
Tilting the Cab
147
Lowering the Cab
149
Checking the Engine Oil
150
DPF Inspection and Cleaning
151
Access to the Windshield
152
Air Conditioning
152
A/C Drive Belt Tension Adjustment
152
Electrical System
153
Headlight Vertical Aiming Adjustment
153
Turn Signals
153
Headlights/Parking Lights Removal
154
Headlight
155
Headlight Bulb
156
Parking Light Bulb
157
Front Turn Signal Light
158
Cornering Light/Side Turn Signal Light/Side Marker Light Removal
159
Cornering Light Bulb / Side Turn Signal Light Bulb / Side Marker Light Bulb
160
Roof Marker Light (Identification Light/Clearance Light)
162
Working Near Battery
162
Access to the Electrical Components
163
Battery
163
Electrical Circuit Protection
164
Fuse Panel
164
Fuses
164
Overfilling Automatic Transmission
165
Wheels and Tires
165
Tire Inflation
165
Dual Tire Operation
166
Wheel and Tire Balancing
166
Front End Alignment
167
Tire Traction
167
Tire Replacement Recommendations
167
Wheel Replacement Recommendations
168
Lubrication
169
Vehicle Storage
169
Automatic Transmission Fluid Recommendation
169
Lubrication Points
170
Grease Points
170
6 Specifications
171
Diesel Engine Serial Number Location
171
VIN (Vehicle Identification Number) and Weight Rating Plate
171
Replacement Parts
172
Factory-Approved Accessories
172
Tire Load and Inflation Table
172
Engine Data
173
Capacities
173
Engine Crankcase
173
Automatic Transmission
173
Wheel
174
Electrical Data
175
Fuse Block: Cab
176
Fuse Block: Frame
178
Index
179
Service Manuals
187
5
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Isuzu NPR 2008 Specifications
General
Brand
Isuzu
Model
NPR 2008
Category
Automobile
Language
English
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