Itotec ROBOCUT eRC-1150DX

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Summary

Introduction

Foreword

Guidance on safe operation and the importance of understanding procedures to avoid accidents.

Safety Precautions

Rank of Warning Indication

Classification of warning indications for better understanding of safety labels and manual instructions.

Operating Environment of this Machine

Precautions for machine placement, humidity, flammable materials, children, lighting, and ventilation.

Transportation and Installation

Information on professional transport, installation by service personnel, and electrical work by qualified electricians.

Repair Services

Instructions to contact service personnel for faults and cease operation until repairs are completed.

Warning Label

CAUTION

Specific warnings regarding electric shock: do not touch and keep clear of the machine.

The ERC-115DX is a paper cutter designed for precision and safety in cutting operations. This operation manual provides comprehensive guidance for its safe use, inspection, and maintenance, emphasizing that operators must be thoroughly familiar with its contents to prevent serious accidents. The machine is manufactured by ITOTEC and branded as ROBOCUT, indicating its role in computer-controlled cutting applications.

Function Description

The ERC-115DX is primarily a paper cutter, capable of executing precise cuts on various paper and material stacks. Its core functionality revolves around an automated backgauge system that positions the material accurately for cutting, a robust clamping mechanism to secure the stack, and a sharp knife for clean cuts. The device supports both manual and automatic operation modes, allowing for flexibility in different production scenarios.

The operation panel serves as the central interface for controlling the machine. It features a display that shows various modes, including memory mode, manual mode, and automatic mode, enabling operators to program and execute cutting sequences. The machine can store multiple cutting courses, each comprising a series of pages (individual cuts), which can be recalled, edited, inserted, or deleted as needed. This programmability is crucial for repetitive tasks and complex cutting jobs, enhancing efficiency and consistency.

A key feature is the ability to adjust the backgauge, which controls the depth of the cut. This adjustment can be performed both left/right and vertically, ensuring precise alignment of the material. The backgauge speed is also adjustable, allowing operators to optimize the cutting process based on material type and desired accuracy. The machine includes a zero-point correction function to correct any error between the actual size and the displayed size, ensuring high precision.

The ERC-115DX incorporates a cut line unit and an air table. The air table facilitates easy movement and positioning of heavy paper stacks on the machine's surface, reducing physical strain on the operator and preventing damage to the material. The cut line unit likely provides a visual guide for the cutting path, further aiding in accuracy.

For tracking usage and maintenance, the machine includes counters for paper cutting and knife changes. These counters help in scheduling maintenance and ensuring optimal performance of the knife. An alarm history function records any operational issues, assisting in troubleshooting and diagnostics.

Usage Features

The ERC-115DX is designed for user-friendly operation with a focus on safety and precision. Getting Started: The manual outlines the initial steps for operating the machine, ensuring a smooth start-up process. Cutting Operations: Operators can control the cutting button and the backgauge for precise material positioning. The backgauge speed can be adjusted to suit different materials and cutting requirements. Programming and Data Management: The machine allows for extensive programming capabilities: * Course Management: Operators can call up, store, delete, copy, or move cutting courses. A course can be stored using a ten-key pad, by current size, or even while cutting, offering various methods for data entry. * Page Management: Within each course, individual cutting pages can be called up, inserted, or deleted, providing granular control over the cutting sequence. * Repeat Size and Clamping: The machine supports specifying repeat sizes and numbers for clamping, streamlining repetitive cuts. The clamping pressure and clamp hold time are adjustable, ensuring the material is securely held without damage. * Push-out Settings: Adjustable push-out settings and common push-out settings help in managing cut material, ensuring it is neatly stacked or removed. * Stacking Position: The stacking position can be adjusted to optimize the output of cut materials. Calculation Function: The inclusion of a calculation function suggests that the machine can perform basic arithmetic, possibly for determining cutting dimensions or optimizing layouts. Edit History and Search Functions: An edit history allows operators to review past changes, while search functions for job names or memos, along with a search history and preset options, facilitate quick retrieval of stored data. The calendar function likely helps in managing scheduled tasks or reviewing past operations. Unit and Language Settings: The unit of measurement (e.g., mm, inches) can be changed for courses, and the display language can be set, enhancing usability for a diverse range of operators. Data Lock and Free Memo: Features like data lock prevent accidental changes to critical settings, while a free memo function allows operators to add notes or instructions for specific jobs. Job names and memos can be entered to clearly identify and organize cutting tasks. Full Automatic Operation: The machine supports full automatic operation, allowing for continuous, unattended cutting based on programmed courses, which significantly boosts productivity.

Maintenance Features

Regular maintenance is crucial for the ERC-115DX to ensure its longevity, safety, and continued precision. The manual provides detailed instructions for various maintenance tasks:

Knife Management:

*   **Removal and Installation:** Comprehensive steps are provided for removing and installing the knife, including instructions for using a knife lifter, which simplifies the process and enhances safety.
*   **Knife Height and Angle:** Procedures for checking and fine-tuning the knife height and determining the knife angle are included, ensuring optimal cutting performance.
*   **Knife Type:** Information on different knife types is likely provided to guide operators in selecting the appropriate knife for various materials.
*   **Knife Change Counter:** The machine tracks knife changes, prompting operators when a replacement or sharpening is due, which is essential for maintaining cut quality and preventing damage to the machine.

Cutting Stick Replacement: Instructions for changing the cutting stick are provided. The cutting stick is a consumable part that supports the material during cutting and needs regular replacement to ensure clean cuts and protect the knife. Safety Bolt Replacement: Procedures for replacing safety bolts are outlined, emphasizing the importance of these components for the machine's safe operation. False Clamp Installation: Instructions for installing a false clamp are included. A false clamp can be used to protect the main clamp or to provide a different clamping surface for specific materials. Clamp Pressure Setting: The main clamp pressure can be set, which is vital for securely holding different types and thicknesses of paper stacks without causing damage. Periodic Inspection and Oil Replacement: The manual details how to adjust the timing for periodic inspections and oil replacements (hydraulic oil and gear oil). This proactive maintenance helps prevent breakdowns and extends the machine's lifespan. Lubrication and Greasing: Instructions for lubrication and greasing are provided, ensuring that all moving parts operate smoothly and efficiently. An "Oil table" likely provides a schedule or guide for these tasks. Pedal Pressure Adjustment: The pedal pressure can be adjusted, which is important for ergonomic operation and consistent clamping. Data Monitor: A data monitor function allows for real-time observation of machine parameters, aiding in diagnostics and performance tuning. Alarm History: The alarm history function helps operators and service personnel diagnose past issues, providing valuable information for troubleshooting and repair. Repair Service: The manual advises contacting service personnel for any faults and explicitly states that the machine should not be operated until the fault is removed, underscoring the importance of professional repair and safety.

Overall, the ERC-115DX is a sophisticated paper cutter designed for high precision, efficiency, and safety, supported by extensive programming capabilities and detailed maintenance guidelines.