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ITT Industries FLYGHT 3153 - User Manual

ITT Industries FLYGHT 3153
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Installation, Care and Maintenance
3153
893544/06
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Summary

Safety

Personnel Qualifications

An authorized (certified) electrician and mechanic shall carry out all work.

Owner;Operator Safety Regulations

All government regulations, local health and safety codes shall be complied with.

Modifications and Spare Parts

Modifications or changes to the unit/installation should only be carried out after consulting with ITT Flygt.

Dismantling and Reassembly

If the pump has been used to pump hazardous media, care must be taken that personnel and environment are not endangered.

Data Plate Interpretation

General Data Plate Details

Explanation of the various fields and codes found on the pump's general data plate.

Pump Approval Plates

Details on approval plates for explosion-proof submersible Flygt pumps.

Factory Mutual (FM) Approvals

Information regarding Factory Mutual certification for hazardous locations.

Guarantee

Product Description

Pump Application

Details on the intended use of the Flygt 3153 pump, including Ex-approved versions.

Installation Alternatives

Description of different pump installation methods (P, S, T, Z).

Motordata

50 Hz Motor Specifications

Motor data for 50 Hz pumps across various kW ratings and poles.

60 Hz Motor Specifications

Motor data for 60 Hz pumps across various hp ratings and poles.

6-Pole Motor Specifications

Motor data for 6-pole pumps at different frequencies and power ratings.

Design of the Pump

Pump Motor and Monitoring

Details on pump motor, insulation, and monitoring equipment features.

Mechanical Seal and Bearings

Information on mechanical seal unit alternatives and pump bearings.

Cooling and Seal Housing Function

Explanation of cooling methods and the role of the seal housing.

Transportation and Storage

Handling Equipment Safety

Safety precautions and requirements for using lifting equipment with the pump.

Pump Installation

Installation in Explosive Atmospheres

Specific rules for installing pumps in explosive environments.

General Safety Precautions

Installation Alternatives Overview

P-Installation Method

Details on the P-installation method using guide bars and automatic connection.

S-Installation

T;Z-Installation

Electrical Connections

Electrical Connection Safety

General safety precautions before starting electrical work on the pump and control panel.

Notes for Ex Versions

Stator and Motor Lead Connections

General Wiring and Grounding Notes

Important notes regarding wiring, grounding, thermal contacts, and overload protection.

SUBCAB 4 G;AWG Wiring Diagrams

Y Connection Diagram

Wiring diagram for SUBCAB 4G/AWG using Y connection.

D Connection Diagram

Wiring diagram for SUBCAB 4G/AWG using D connection.

SUBCAB 7 G Wiring Diagrams

Y Connection Diagram

Wiring diagram for SUBCAB 7G using Y connection.

D Connection Diagram

Wiring diagram for SUBCAB 7G using D connection.

SUBCAB 7 G Y;D Wiring Diagram

Combined Y;D Diagram

Combined wiring diagram for SUBCAB 7G with Y/D connection.

SUBCAB 4 G;AWG Wiring Diagrams

460 V-Y SER Diagram

Wiring diagram for SUBCAB 4G/AWG at 460V-Y SER connection.

230 V-Y;; Diagram

Wiring diagram for SUBCAB 4G/AWG at 230V-Y// connection.

Sensor Connections

Monitoring Equipment Details

Details on FLS10 sensor, thermal contacts, and their connection to alarm relays.

PTC-Thermistor Specifications

Information on PTC-thermistors, their resistance values, and use for temperature monitoring.

Standard Sensor Connection Diagrams

Diagrams showing standard connections for thermal contacts and thermistors.

FLS10 and Thermal Contact Logic

Sensor Connection Reference Table

Pump Operation

Pre-Operation Checks

Checks to perform before starting the pump to ensure safe and correct operation.

Care and Maintenance

Service and Inspection Procedures

Recommended preventive maintenance program for Intermediate and Major Services.

Pump and System Maintenance Checks

Essential checks for pump, electrical, and monitoring systems during service.

Pumpstation Electrical and Control Checks

Checks for electrical cabinets, power connections, and level regulators.

Alarm Indications and Actions

Notes for Explosion-Proof Versions

Health and Safety Precautions

Changing Pump Coolant

Emptying Coolant (No Jacket)

Procedure for emptying coolant from pumps without a cooling jacket.

Emptying Coolant (With Jacket)

Procedure for emptying coolant from pumps with a cooling jacket.

Filling Pump Coolant

Instructions for filling the pump with the correct coolant mixture.

Removing the Impeller

Unlock and Loosen Impeller

Steps to lock the impeller and loosen the gland screw.

Remove Pump Housing and Drive Unit

Procedure for removing pump housing screws and lifting the drive unit.

Remove Impeller Screw

Final step to remove the impeller screw from the drive unit.

Installing the Impeller

Prepare and Assemble Impeller

Steps for preparing the shaft and assembling the impeller onto it.

Fit Drive Unit and Tighten Components

Connecting and securing the drive unit and tightening related components.

Final Impeller Securing and Clearance

Tightening the gland screw and impeller screw for correct clearance.

Fault Tracing and Troubleshooting

Troubleshooting: Pump Fails to Start

Checklist and causes for the pump failing to start.

Troubleshooting: Motor Protection Trips

Motor Protection and Impeller Checks

Checking and adjusting motor protection and impeller condition.

Voltage, Current, and Insulation Checks

Verifying voltage, phase currents, and insulation resistance.

Liquid Density and Overload Protection Checks

Assessing liquid density and overload protection faults.

Troubleshooting: Pump Does Not Stop

Troubleshooting: Rapid Start-Stop Cycles

Start;Stop Level Distance Check

Ensure adequate distance between start and stop levels to prevent rapid cycling.

Contactor Self-Holding Function Check

Investigate contactor connections and voltage for self-holding break issues.

Troubleshooting: Low or No Water Delivery

Service Log

ITT Industries FLYGHT 3153 Specifications

General IconGeneral
BrandITT Industries
ModelFLYGHT 3153
CategoryWater Pump
LanguageEnglish

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