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Explains the guide's structure, including step numbers, process maps, background info, special notes, key steps, and keypad views.
Details the importance of entering motor data for DTC, including starting methods and speed limits.
Lists supported languages for the PumpSmart PS200 drive display and mentions parameter 11.01 for selection.
Details the PumpSmart keypad's role in configuration and operation, consisting of a display and pushbuttons.
Outlines the standard key sequence for configuring parameters, including entering parameter mode and completing entries.
Lists expected activities before programming the PumpSmart PS200 drive, such as pump installation and wiring.
Explains single pump process control mode using a transmitter for feedback on pressure, level, or flow.
Identifies default parameters that may not require changes, marked with a check mark for faster setup.
Details the 3-digit passcode protecting parameters, limiting functionality when locked.
Explains the use of DTC and the requirement for specific motor data for accurate control.
Lists three start/stop methods: Two-wire/HOA, Three-wire pulse, and Fieldbus control.
Details how motor data is used for characterization, requiring magnetization for a mathematical model.
Explains entering motor voltage and frequency from the nameplate, with available selections.
Explains entering the motor's full load amps (FLA) from the nameplate.
Explains entering the motor's full load RPM from the nameplate, noting it's not the nominal speed.
Explains entering the motor's nominal power (HP or kW) from the nameplate, with units dependent on language.
Describes the First Start ID Run process for creating a motor model, including warnings and completion messages.
Explains the PS200's operation dependency on the E-Stop/Permissive switch being closed.
Describes drive operation limits to prevent unstable over-speed and low-speed conditions.
Explains setting the maximum speed for the pump, motor, and system, usually matching full load RPM.
Explains the minimum speed parameter for pump operation and protection faults, considering turndown ratio and minimum flow.
Explains setting the minimum safe operating speed for the pump and motor, considering various factors.
Covers selecting the operating mode and configuring the primary process transmitter.
Details the four operating modes: Pressure, Flow, Level, and Temperature/Other, which pre-select defaults.
Explains selecting the control mode for the application, with options for Pressure, Flow, Level, and Temperature/Other.
Details selecting process variable units based on the operating mode for signal and setpoint display.
Explains selecting proper units for the operating mode, applicable to analog input AI2.
Explains scaling the 4-20 mA signal from the process transmitter by providing max/min values.
Explains entering the process value corresponding to the transmitter's 20 mA signal.
Explains entering the process value corresponding to the transmitter's 4 mA signal, often zero.
Covers entering the final operating setpoint for basic process control mode.
Explains how to enter the operating setpoint using the keypad.
Highlights the Pump Protection Limit for dry run, suction blockage, and run-out protection.
Explains how to select PumpSmart's response to protection limit conditions: ALARM & CONTROL, ALARM, or DISABLED.
Details setting the protection limit as a percentage below the setpoint to prevent faults.
Recommends saving parameters to the keypad for backup and programming sister units.
Suggests locking the keypad to prevent unauthorized access to operational or parameter changes.
Explains controlling up to four pumps for system demand and reliability, referred to as multi-pump operation.
Details parameter lock function and selection of the multi-pump operating macro-program.
Covers motor data entry for start/stop methods, max/min speeds, and DTC for multi-pump systems.
Explains selecting the operating mode and primary process transmitter setup in multi-pump applications.
Details settings for how multiple pumps work together to satisfy system demand.
Covers setting the system demand setpoint for multi-pump operation.
Discusses protecting pumps from dry running or low flow using secondary protection or TPP.
Covers configuration settings for additional drives in a multi-pump setup.
Provides an overview of different multi-pump applications like Synchronous, Multi-Controller, and Backup.
Explains synchronous mode where lead and lag drives operate at the same speed for setpoint achievement.
Describes multi-controller mode where lead drive operates at max speed while lag drive regulates to setpoint.
Explains backup mode for automatic lead-lag switching and uniform wear, including fault response.
Details constant slave mode where PS200 trims setpoint and signals fixed speed pumps.
Defines lead and lag pumps and explains how their roles can be switched for uniform wear.
Provides wiring notes for multi-pump systems, emphasizing two-wire/three-wire switches and keypad settings.
Covers passcode protection and the selection of the multi-pump application macro for master drive configuration.
Guides on starting multi-pump configuration by programming the master drive first, then slave drives.
Explains setting parameter 11.02 to MULTI PUMP, as the default is SINGLE PUMP.
Details motor setup for multi-pump systems, including DTC and data entry.
Lists the three start/stop methods available for the PS200 in multi-pump configurations.
Explains motor data entry for characterization and proper motor control using DTC.
Details entering the motor's full load RPM from the nameplate for multi-pump setup.
Explains entering the motor's nominal power (HP or kW) from the nameplate.
Explains the "ID MAGN REQ" warning, indicating a required First Start ID Run for motor identification.
Describes the First Start ID Run process for creating a mathematical motor model.
Reiterates the E-Stop/Permissive switch requirement for PS200 operation in multi-pump setups.
Outlines drive operation limits for safe speed ranges in multi-pump systems.
Explains setting the maximum operating speed for the pump, motor, and system in multi-pump configurations.
Discusses setting the minimum pump speed and considerations for safe operation and protection.
Details setting the minimum safe operating speed for the pump and motor in multi-pump systems.
Covers selecting the operating mode, units, and configuring the process transmitter for multi-pump applications.
Describes the four operating modes available for multi-pump control.
Explains selecting the multi-pump operating mode, such as Synchronous or Multi-Control.
Details selecting process variable units for the operating mode in multi-pump systems.
Explains selecting the proper units for the operating mode for analog input AI2 in multi-pump setups.
Explains scaling the transmitter signal for multi-pump systems, requiring AI2 MAX and AI2 MIN settings.
Explains entering the process value corresponding to the 20 mA signal for AI2 in multi-pump control.
Explains entering the process value corresponding to the 4 mA signal for AI2 in multi-pump control.
Covers configuring how multiple pumps are sequenced, including operating mode, adding, and de-staging pumps.
Explains selecting the multi-pump operating mode, such as Synchronous or Multi-Control.
Details how PumpSmart starts a lag pump based on a prescribed decrease in process variable, using VALUE DECREASE.
Explains setting the percentage the process variable can decrease before activating a lag pump.
Explains increasing the setpoint for each additional pump to compensate for factors like frictional losses.
Sets the minimum lead pump speed required before multi-pump operation is allowed.
Explains how pumps are de-staged based on SYNC parameters, ensuring remaining pumps meet demand.
Sets the speed at which the first lag pump will turn off.
Sets the speed steps for shutting off the 2nd and 3rd lag pumps.
Describes three methods for wiring process transmitters into PumpSmart for multi-pump systems.
Details configuration where each PumpSmart unit has its own process transmitter.
Explains sharing one process transmitter between multiple PumpSmart units in series.
Describes transmitting the process signal from a master drive to slave drives via fiber-optic cables.
Selects how the process transmitter(s) are wired, with options like TX ALL DRIVE or TX ONE MASTER.
Covers entering the operating setpoint that the PumpSmart PS200 will work to maintain in multi-pump systems.
Discusses using secondary protection for dry-running or closed discharge valve protection in multi-pump mode.
Explains setting parameter 25.06 to ALARM or ALARM & CONTROL for secondary protection response.
Notes on wiring flow switches for common or individual suction sources in multi-pump applications.
Details selecting the response mode for secondary protection in multi-pump applications.
Explains how to quickly program remaining drives by uploading and downloading parameters.
Details the process of uploading drive parameters to the keypad for programming identical drives.
Explains downloading parameters from the keypad to other drives and the requirement for matching application macros.
Explains setting the PUMP ADDRESS to identify different drives in multi-pump control.
States that each slave drive requires a First Start ID Run before the pump can be started.
Explains informing slave drives that Analog Input channel 2 is not used when TX ONE MASTER is selected.
Recommends saving parameters to each individual keypad for backup.
Suggests locking the keypad to prevent unauthorized personnel from making changes.
Explains how to start and stop the PumpSmart system in multi-pump configuration, including remote start.
Describes checking motor rotation by jogging the motor and how to reverse rotation if needed.
Reiterates the E-Stop/Permissive switch requirement for PS200 operation in multi-pump configurations.
Introduces speed control using an external PID controller or reference speed signal, noting reduced protection capabilities.
Explains the passcode protection for parameters in speed control mode.
Details motor setup, including DTC and data entry for speed control applications.
Covers selecting units of operation and operational limits for speed control.
Explains entering the operating setpoint for running speed in speed control mode.
Discusses pump protection features like secondary protection or TPP in speed control mode.
Covers passcode protection and the importance of selecting the speed control application macro.
Explains selecting the speed control application macro via parameter 11.02.
Details motor setup for speed control, including DTC and data entry.
Lists the three start/stop methods for the PS200 in speed control mode.
Explains the "ID MAGN REQ" warning for the First Start ID Run required before operating in speed control.
Describes the First Start ID Run process for motor identification in speed control mode.
Reiterates the E-Stop/Permissive switch requirement for PS200 operation in speed control mode.
Outlines drive operation limits for safe speed ranges in speed control applications.
Explains setting the maximum operating speed for the motor and system in speed control mode.
Discusses the minimum speed parameter and its role in fault conditions and safe operation.
Details setting the minimum safe operating speed for the pump and motor.
Covers selecting the speed signal source and configuring analog inputs for speed control.
Explains selecting the speed signal source via keypad entry, analog input, or Fieldbus control.
Selects the source for the speed signal, such as Keypad, Analog Input, or Fieldbus.
Explains setting the speed value corresponding to the 20 mA signal for analog input AI2.
Explains setting the speed value corresponding to the 4 mA signal for analog input AI2.
Covers entering the operating setpoint for running speed when using keypad entry.
Discusses secondary protection for dry-running or shutoff protection using a flow switch in speed control.
Explains setting parameter 25.06 to ALARM or ALARM & CONTROL for secondary protection in speed control.
Details selecting the response mode for secondary protection in speed control applications.
Explains starting and stopping the system in speed control mode via keypad or external switches.
Describes jogging the motor to check rotation after ID MAGN completion.
Details default settings for analog inputs AI1, AI2, AI3 and their configuration options.
Explains configuring analog outputs AO1, AO2 and optional XT AO1, XT AO2.
Discusses adding analog inputs/outputs using the optional RAIO-01 module.
Explains enabling or disabling auto-restart after power failure or fault reset.
Describes monitoring pump condition via analog inputs for alarms and shutdowns.
Explains adding analog inputs/outputs using the optional RAIO-01 module and its configuration.
Details how to configure the drive for automatic restart after power failure or fault reset.
Describes monitoring pump condition using analog inputs for vibration and general signals.
Explains monitoring pump vibration using STI Vibration Transmitter and setting warning/alarm levels.
Describes configuring general condition monitoring using unused analog input channels.
Details configuring speed windows to avoid undesirable resonances in speed control macro.
Explains resetting faults via keypad, Fieldbus, or external digital input.
Explains configuring analog inputs for DP flowmeters, including quadratic input and K value.
Provides the general equation for calculating the K value of a differential pressure flowmeter.
Explains how PumpSmart calculates energy savings compared to constant speed pumps.
Discusses powering the PS200 main control board with an external 24 VDC supply for multi-pump applications.
Explains integrating PumpSmart with DCS via analog I/O or optional Fieldbus control modules.
Lists the supported languages for the PumpSmart system and their characteristics.
Explains alternating lead-lag responsibilities of drives in multi-pump control by setting SWITCH LEAD LAG parameter.
Details the two levels of keypad locking: LOCAL LOCK and PARAMETER LOCK.
Explains protecting against cavitation and low NPSHA by reducing pump speed or using a switch.
Describes using Manual Override to disable control and operate at a preset speed via DI-2 or keypad.
Explains programming the drive to stay at minimum speed or shut down when demand is low or faults occur.
Details protecting the motor from overheating using a thermal model or thermistor.
Explains the DIIL input as a drive permissive switch, required for the drive to run.
Allows self-priming pumps time to prime before Pump Protection logic becomes active.
Describes detecting pump performance decreases due to wear or blockage using PWM option.
Explains NORMAL and INVERSE regulation modes for drive response to process variable changes.
Describes the three configurable relay outputs for indicating PS200 status and faults.
Discusses secondary protection for dry-running, closed discharge, or inter-lock capabilities using system condition inputs.
Explains how PumpSmart detects process transmitter failures and optional fault responses.
Explains toggling between two fixed setpoints or one fixed and one variable setpoint using digital switch or Fieldbus.
Details using a second process transmitter to vary the setpoint for applications like blending or cavitation control.
Explains compensating for system friction losses due to increased flow in single pump or multi-pump modes.
Describes using 2-10 VDC or 4-20 mA input signals to vary setpoints, affecting only the setpoint.
Selects how the motor reacts in a locked rotor condition, accessible via advanced parameters.
Explains how the motor stops when the stop button is pushed, or coasts to a stop on a fault.
Describes the TEST RUN capability for periodically running inactive systems to maintain lubrication.
Explains Torque Based Pump Protection logic to protect pumps from underloaded or overloaded conditions without external sensors.
Details establishing setpoints for minimum flow, dry running, and run-out conditions for Torque Based Pump Protection.
Explains accounting for mechanical losses at reduced speeds using a power offset parameter.
Discusses tuning integral time and proportional gain for systems with oscillations, offsets, or slow response.
Defines the rate at which motor speed increases when a control correction is required.
Defines the rate at which motor speed decreases when a control correction is required or upon shutdown.
Explains proportional gain's role in corrective action proportional to the error, affecting stability and oscillations.
Discusses integral time's role in compensating for proportional control offsets, affecting response speed and oscillations.
Provides guidelines for tuning PI controllers, including rules of thumb for oscillations, overshoot, and offsets.
Describes an acceptable system tuning with slight overshoot but better response rate.
Illustrates an over-compensated system where gain is too high, causing oscillations.
Illustrates an under-compensated system where integration time is too long, leading to slow response.
Explains derivative action's role in PID control for systems with sudden process variable changes.
Describes operating and programming the PS200 controller using its keypad interface.
Shows the initial identification display that appears when the panel is first connected or powered on.
Provides an overview of the function of each key in different operational modes (ACT, PAR, FUNC, DRIVE).
Explains the actual signal display mode, showing process/drive conditions and fault history.
Details the steps to display and reset fault history using the ACT and RESET keys.
Describes how to change the signals displayed in the Actual Signal display mode.
Explains using the PARAMETER MODE to enter and change PS200 programming parameters.
Details using the FUNCTION MODE for uploading/downloading parameters and setting keypad contrast.
Provides a step-by-step guide on how to adjust the display contrast using the keypad.
Mentions the DRIVE key for checking software release date; not typically required for PS200.
Explains operational commands for controlling the PS200, including start, stop, and setpoint adjustment.
Details how to enter the setpoint using the REF button and arrow keys for adjustment.
Explains the PS200 fault tracing procedure using the keypad and provides warnings about electrical work.
Describes methods for resetting active faults, including keypad, digital input, Fieldbus, or power cycling.
Explains that faults are stored in Fault History, detailing how to view and clear them.
Refers to tables that list warning and fault messages, including causes and remedies.
Lists PS200 warning messages, their causes, and recommended actions to resolve them.
Provides detailed information on warnings, causes, and recommended actions for various fault conditions.
Continues listing warnings, causes, and recommended actions for fault tracing.
Continues listing warnings, causes, and recommended actions for fault tracing.
Continues listing warnings, causes, and recommended actions for fault tracing.
Continues listing warnings, causes, and recommended actions for fault tracing.
Continues listing warnings, causes, and recommended actions for fault tracing.
Lists actual signals available for Speed Control, Single Pump, and Multi-pump configurations.
Details VFD related actual signals, including motor speed, frequency, current, torque, and power.
Lists pump related actual signals such as flow, pressure, temperature, speed, and energy savings.
Describes status words related to control, drive status, faults, and alarms used for system communication.
Lists fault words and alarm words that indicate drive or pump status and conditions.
Continues listing fault and alarm words, detailing their causes and potential actions.
Details parameters related to parameter lock and local lock, including passcode entry and saving.
Lists parameters for startup data, including language, application macro, mode select, and motor data.
Details parameters for start/stop commands, auto restart, test runs, and manual override.
Lists parameters for acceleration, deceleration, proportional gain, and integral time used for PID control tuning.
Details parameters for maximum speed, minimum speed, frequency limits, and configuration for minimum speed reactions.
Lists parameters for selecting units for analog inputs AI1, AI2, and AI3.
Details parameters for selecting setpoint sources (keypad, analog input, fieldbus) and defining max/min values for AI2 and AI1/AI3.
Lists parameters for configuring analog inputs AI1, AI2, AI3, including sensor type, scaling, filtering, and inversion.
Details parameters for the AI EXT module (RAIO-01) for configuring XT AI1 and XT AI2 inputs.
Lists parameters for configuring relay outputs RO1, RO2, and RO3 to indicate PS200 status and faults.
Lists parameters for configuring analog outputs AO1, AO2 and optional XT AO1, XT AO2 to output PS200 signals.
Details parameters for regulation mode and multivariable control, including setpoint offset logic.
Lists parameters for multipump control modes, pump staging, lead-lag switching, and sync settings.
Details parameters for vibration and condition monitoring, including alarm and warning limits.
Lists parameters for selecting PS200 reaction to sensor failures, keypad failures, and other fault conditions.
Details parameters for pump protection, including control modes, limits, delays, and error resets.
Continues detailing parameters for pump protection, including minimum flow, dry run, runout, and torque settings.
Lists parameters for pump protection like BEP Power, BEP Speed, and Power Offset.
Details parameters related to minimum flow control, dry run control, runout control, and torque settings.
Lists parameters for configuring energy savings calculations and scaling analog outputs.
Details parameters for Pump Wear Monitor, including baseline data and wear check intervals.
Lists parameters for configuring optional modules like Fieldbus and Analog I/O Extension.
Details parameters for configuring the Fieldbus module type and communication settings.
Lists parameters related to motor control for speed controllers, including gain, time constants, and autotuning.
Lists parameters for standard Modbus communication, including station number, baud rate, and parity.
Details parameters for DDCS control, including node addresses and baud rates for fiber optic channels.
Lists addresses for parameters where Fieldbus data is written, used for Fieldbus control.
Lists addresses for data sets sent to the Fieldbus master station, used for Fieldbus control.
Lists parameters for model tuning, including coefficients, limits, and filters.
Lists parameters for software version and release date.
Shows fiber-optic connections for synchronous, multi-controller, and backup modes, and constant speed slave pump wiring.
Illustrates transmitter wiring configurations for TX ONE AI, TX ONE MASTER, and TX ALL DRIVES in multi-pump systems.
Provides installation details for the RAIO-01 module, including mounting, configuration switch, and wiring.
Shows wiring diagrams for multi-pump connections, including fiber-optic connections and slave pump wiring.
Illustrates transmitter wiring for TX ONE AI, TX ONE MASTER, and TX ALL DRIVES configurations in multi-pump systems.
Provides basic wiring diagrams for pressure control, 2-wire/3-wire start/stop, and external instruments.
Shows wiring for 2-wire start/stop or HOA control, with parameter settings.
Illustrates wiring for 3-wire start/stop control, including parameter settings.
Shows wiring for analog inputs, outputs, relays, and digital inputs with parameter assignments.
Provides a checklist covering mechanical and electrical installation requirements for the PS200.
Shows the mains and power wiring schematic for the PS200 unit.
Provides a checklist for mechanical and electrical installation of floor mount PS200 units.
Shows the mains and power wiring schematic for floor mount PS200 units.
Lists applications for cooling water, including pressure/temp control and auto load sharing.
Lists applications for transfer and loading, such as flow control and auto shut off.
Lists paper stock applications like digester control and improved headbox control.
Lists applications for reboiler and bottoms pumps, including drain down and cavitation control.
Lists municipal wastewater applications like handling load swings and remote diagnostics.
Lists filtration applications such as maintaining constant flow and fewer filter changes.
Lists slurry pump applications like controlling pump output and reducing pump wear.
Lists boiler feed applications such as level control and reducing horsepower.
Mentions other PumpSmart products like PF700 and PS10/20.
General| Brand | ITT Industries |
|---|---|
| Model | PumpSmart PS200 |
| Category | DC Drives |
| Language | English |
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