Iwiss KG1096 - User Manual

KG-1096 RATCHETING PEX CLAMP CINCH TOOL
One master cinch tool installs all sizes from 3/8" to 1" of Cinch Clamps.
With a unique “tab” design, the Cinch Tool goes into those hard-to-reach spaces.
Ratchet design releases only when the cinch clamp tab is properly pinched, thus ensuring a leak-proof connection.
Meets ASTM F-2098 specifications.
Compresses Stainless Steel Clamp Rings to secure PEX or PE-RT tubing to brass or poly crimp fittings.
WARNING! This product contains chemicals including DEHP, which is known to the State of California to cause
cancer and birth defects or other reproductive harm. Wash hands after handling. For more information, go to
www.P65Warnings.ca.gov.
OPERATION
1. Cut PEX tubing squarely, leaving a clean, even
edge. Remove burrs.
2.Slide PEX cinch clamp over tubing and insert
fitting. Place cinch damp l/8"-l/4
3.Place PEX cinch clampnub between tool jaws
and ratchet the clamp until the PEX Cinch Clamp
Tool auto-releases.
4. Pressure test the PEX tubing and inspect before
normal use. If there are any signs of leaks,
repeat the total procedure.
1/8 "to1/ 4"
FEATURES
NOTE:
Do not use with Zurn Quickclamp PEX crimp PEX crimp rings.
R
TM
SPECS
Tubing Compatibility: PEX
Fitting System Compatibility: clamp
Application:
Type:
3/8"PEX
1/2"PEX
5/8"PEX
3/4"PEX
1"PEX
TOOL
CALIBRATION
MODEL NO:KG1096
KG-1096 RATCHETING PEX CLAMP CINCH TOOL
ECCENTRICSTUD
RORATE COUNTER-CLOCKWISE
TO INCREASE JAW GAP
ADJUSTMENTNUT
IN THE EVENT OF A JAW
COMPRESS HANDLES TO
RELIEVE PRESSURE ON
RATCHET PULL RELE
ASELEVER
IN DIRCTION OF ARROW
Do not use this tool to remove the clamps. Any use other
than installation will void any and all warranties.
Clean tool periodical l y to remove rust and di rt.
Lubricate all parts after cleaning to provide a light
protective coating of oil.
If tool operate becomes sluggish at any time, lubricate
prior to further use.
Attention:
Do not use the Cinch Tool if it has been damaged,
as this may result in an improper cinch. After
repeated use of the Cinch Tool, it may require
calibration. For convenience, a calibration gauge
is provided in the tool box..
CLOSE HANDLE
TO STOP POINT
INSERT GAGE
INTO JAW GAP
GAGE MUST
STOP AT NO-GO
IF GAGE GOES
BEYOND THIS POINT
RE-CALIBRATE TOOL
NO-GO
GAGE
HOW TO REMOVE
1.loosen adjustment nut.
2.place go portion of gauge
into jaw gap.
3.rotate ec centric stud
counter-clockwise until
jaws contact gage.
4.tighten nut. 5. check tool with gauge
the first and last crimp
on each job site.

Summary

KG-1096 Ratcheting PEX Clamp Cinch Tool

Specifications

Details on tubing compatibility, fitting system, application, and tool type for the KG-1096 tool.

Features

Highlights the tool's capabilities, including one-size installation, reach, ratchet design, and ASTM compliance.

Operation

Step-by-step guide for using the KG-1096 tool to cinch PEX tubing and perform pressure tests.

Calibration

Instructions on how to calibrate the KG-1096 tool using a provided gauge to ensure proper cinching.

How to Remove

Procedure for removing clamps using the PEX cinch clamp tool, emphasizing proper jaw placement.

Attention and Warnings

Important notes on tool usage, maintenance, and health warnings related to product chemicals.

PEX Clamp Tools Overview

Copper Ring Crimp Tools

Overview of copper ring crimp tools, including models and compatible sizes.

Stainless Steel Ring Press Tools

Details on stainless steel ring and V-grooved ring press tools with size compatibility.

Clamp Ring Cinch Tools

Selection of clamp ring cinch tools, including KG1096-K, KG-1096, and BJ0010C models.

Expansion Ring Expanding Tools

Information on expansion ring expanding tools, specifying models and their size ranges.

Benefits of PEX Clamp

Explains the advantages of using PEX clamps for connections, highlighting ease and cost-effectiveness.

Overview

1. Technical Specifications
2. Usage Features
3. Operation
4. Calibration
5. How to Remove (Clamp)
6. Maintenance Features
7. Important Warnings

The IWISS KG-1096 Ratcheting PEX Clamp Cinch Tool is designed for securing PEX and PE-RT tubing to brass or poly crimp fittings using stainless steel clamp rings. This tool is a master cinch tool, capable of installing all sizes of cinch clamps from 3/8" to 1". Its unique "tab" design allows it to reach hard-to-access spaces, making it versatile for various plumbing applications. The ratchet design ensures a leak-proof connection by releasing only when the cinch clamp tab is properly pinched. The tool meets ASTM F-2098 specifications, indicating its adherence to industry standards for quality and performance.

Technical Specifications:

• Tubing Compatibility: PEX
• Fitting System Compatibility: Clamp
• Application Sizes: 3/8" PEX, 1/2" PEX, 5/8" PEX, 3/4" PEX, 1" PEX
• Tool Type: Ratcheting Cinch Tool

Usage Features:

Operation:

1. Preparation: Cut PEX tubing squarely, ensuring a clean, even edge, and remove any burrs.
2. Clamp Placement: Slide the PEX cinch clamp over the tubing and insert the fitting. Position the cinch clamp 1/8" to 1/4" from the end of the tubing.
3. Crimping: Place the PEX cinch clamp nub between the tool jaws. Ratchet the clamp until the PEX Cinch Clamp Tool auto-releases, indicating a secure connection.
4. Testing: Pressure test the PEX tubing and inspect for leaks before normal use. If any leaks are detected, repeat the entire procedure.

Calibration:

Calibration is crucial for ensuring proper cinch connections. A calibration gauge is provided with the tool for convenience.

1. Initial Check: Close the handle to the stop point and insert the "GO" portion of the gauge into the jaw gap. The gauge must stop at the "NO-GO" point. If the gauge goes beyond the "NO-GO" point, the tool requires recalibration.
2. Adjustment:
   • Loosen the adjustment nut.
   • Place the "GO" portion of the gauge into the jaw gap.
   • Rotate the eccentric stud counter-clockwise until the jaws contact the gauge. This increases the jaw gap.
   • Tighten the adjustment nut.
3. Verification: After calibration, check the tool with the gauge. It is recommended to check the first and last crimp on each job site to ensure consistent performance.

How to Remove (Clamp):

The manual explicitly states: "Do not use this tool to remove the clamps. Any use other than installation will void any and all warranties." This tool is designed solely for installing clamps, not for removal.

Maintenance Features:

• Cleaning: Clean the tool periodically to remove rust and dirt.
• Lubrication: Lubricate all parts after cleaning to provide a light protective coating of oil.
• Performance: If the tool becomes sluggish at any time, lubricate it prior to further use.

Important Warnings:

• Do not use the Cinch Tool if it has been damaged, as this may result in an improper cinch.
• This product contains chemicals, including DEHP, which is known to the State of California to cause cancer and birth defects or other reproductive harm. Users should wash hands after handling. For more information, refer to www.P65Warnings.ca.gov.
• Do not use with Zurn® Quickclamp™ PEX crimp PEX crimp rings.

The IWISS KG-1096 tool is part of a broader range of PEX tools offered by IWISS, including copper ring crimp tools (F1807 series like IWS-FAS, IWS-FA, IWS-1234W, IWS-C), stainless steel ring/V-grooved ring press tools (F877 series like IWS-1S, IWS-34S, IWS-12S, IWS-S1234), other clamp ring cinch tools (F2098 series like KG1096-K, KG-1096, BJ0010C), and expansion ring expanding tools (F1960 series like IWS-F1960MC, IWS-F1960). These tools collectively support various PEX plumbing applications in new construction, water heater solutions, and repipe programs. The benefits of PEX clamp connections include their relative ease of installation and cost-effectiveness, with many tools being "one size fits all" and requiring no adjustment for different pipe diameters.

Iwiss KG1096 Specifications

General

Brand	Iwiss
Model	KG1096
Category	Tools
Language	English