EasyManua.ls Logo

Jabiru j200 User Manual

Default Icon
298 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
TECHNICAL MANUAL
FOR
JABIRU AIRCRAFT MODELS:
J120 Variants
J160 Variants
J170 Variants
J200/J400 Variants
J230/J430 Variants
J250/J450 Variants
DOCUMENT No. JTM001-5
DATED: 29
th
October 2014
This Manual has been prepared as a guide to correctly maintain Jabiru Aircraft Models.
It is the owner's responsibility to regularly check the Jabiru web site at www.jabiru.net.au for
applicable Service Bulletins and have them implemented as soon as possible. Manuals are also
updated periodically with the latest revisions available from the web site. Failure to maintain the
engine or aircraft with current service information may render the aircraft un-airworthy and void
Jabiru’s Limited, Express Warranty.
This document is controlled while it remains on the Jabiru server. Once this no longer applies
the document becomes uncontrolled.
Should you have any questions or doubts about the contents of this manual, please contact
Jabiru Aircraft Pty Ltd.

Table of Contents

Questions and Answers:

Jabiru j200 Specifications

General IconGeneral
TypeLight Aircraft
ManufacturerJabiru Aircraft
Seating Capacity2
EngineJabiru 2200
Length6.10 m (20 ft 0 in)
Max Takeoff Weight600 kg

Summary

Section 2 – General Information

Owner/Operator Responsibilities (LSA Aircraft)

Outlines responsibilities for LSA owners/operators regarding maintenance and airworthiness.

Torque Values (In Fibreglass)

Lists recommended bolt torque values for all J-series aircraft, specifying conditions.

Maintainer Requirements (all J-Series)

Special Tools & Compounds

Details specific Loctite products and their applications in aircraft maintenance.

Cleaning, Ground Handling & Storage (all J-Series)

Ground Handling

Details procedures for towing, jacking, and handling the aircraft.

Inspection & Servicing

Mandatory Inspections & Lifed Items

Covers mandatory inspections for airframe, control cables, and engine bay hoses.

Inspection Chart

Provides a chart detailing inspection intervals for various aircraft systems.

General Inspection Guidelines

Offers guidance on critical inspections for moving parts, metal parts, wiring, and bolts.

Engine Pre-Inspection Run-Up

Details steps for engine run-up before inspection, observing critical parameters.

Propeller 100-Hourly

Provides guidance for the 100-hourly propeller inspection, including visual checks.

Engine Compartment 100-Hourly

Outlines guidance for the 100-hourly inspection of the engine compartment.

Fuel System 100-Hourly

Provides guidance for the 100-hourly inspection of the aircraft fuel system.

Landing Gear 100-Hourly

Details the 100-hourly inspection procedures for the aircraft landing gear.

Airframe 100-HOURLY

Provides guidance for the 100-hourly inspection of the aircraft airframe.

Control Systems 100-Hourly

Details the 100-hourly inspection of primary and secondary control systems.

Special Inspections – Weighing (all J-Series)

Describes the procedure for weighing the aircraft and determining its center of gravity.

Special Inspections – Control Cables (all J-Series)

Details inspections and replacement criteria for primary control cables.

Special Inspections – Control Surfaces (all J-Series)

Provides inspections to address potential control surface jamming issues.

Special Inspections – Main Wheel Alignment (all J-Series)

Outlines the process for checking and adjusting main wheel alignment.

Special Inspections – Fuel Gauge Decal Setup (all J-Series, n/a J120)

Details the procedure for setting up fuel gauge decals for accurate fuel indication.

Special Inspections – Fuel Sender Calibration (all J-Series, n/a J120)

Explains how to calibrate inbuilt fuel gauges in Dynon EMS D10 units to Jabiru float gauges.

Special Inspections – Wing & Strut Bush Service (all J-Series)

Describes how to correct free-play in wing and strut attachment points.

Structures (all J-Series)

ShockWatch Indicator (all J-Series)

Explains the installation and inspection of the ShockWatch indicator for overload detection.

Landing Light Adjustment (Night-Vfr Models) (all J-Series)

Provides procedures for aiming landing lights for Night-VFR operations.

Landing Gear & Brakes

Main Undercarriage Removal (Jacking) (all J-Series)

Provides a procedure for removing the main undercarriage, including jacking steps.

Main Wheels (all J-Series)

Describes the main wheel assembly and provides steps for removal and disassembly.

Main Gear Leg (all J-Series)

Describes the main gear leg and provides removal and installation procedures.

Trouble Shooting – Main Undercarriage (all J-Series)

Provides troubleshooting guidance for common main undercarriage issues.

Nose Wheel (all J-Series)

Describes the nose wheel assembly and provides removal/installation steps.

Nose Undercarriage Leg (all J-Series)

Describes the nose gear leg and provides removal, inspection, and installation steps.

Trouble Shooting – Nose Leg (all J-Series)

Provides troubleshooting guidance for common nose leg issues like shimmy.

Brake Master Cylinder (all J-Series)

Describes the brake master cylinder and provides removal/installation procedures.

Wheel Brakes (all J-Series)

Describes wheel brake assemblies, including disc and caliper details.

Brake Pad Lining Installation (Solid Rivet retained pads only) (all J Series)

Provides procedures for installing brake pad linings using rivets.

Brake System Bleeding (all J-Series)

Details the procedure for bleeding the aircraft brake system.

Brake Pad Adjustment (all J-Series)

Explains how to adjust brake pads, with a warning for specific brake assemblies.

Trouble Shooting - Brakes

Provides troubleshooting steps for common brake system issues.

Aileron Control System

Control Cables (all J-Series)

Describes control cables and provides removal, inspection, and installation procedures.

Ailerons (all J-Series)

Describes aileron construction and provides removal, inspection, and balancing procedures.

Aileron Rigging (all J-Series)

Details the procedure for rigging ailerons using templates and adjustments.

Wing Flap Control System (all J-Series)

Electric Flap Drive Assembly (all J-Series)

Describes the electric flap drive assembly, including its removal and inspection.

Flap RIGGING (As Per Template) (J170/SP)

Details specific flap rigging requirements for the J170-SP model using a template.

Elevator Control System

Control Column (all J-Series)

Details the control column description, removal, installation, and inspection.

Elevator (all J-Series)

Describes the elevator construction and provides removal, installation, and balancing procedures.

Elevator Control Cables (all J-Series)

Describes control cables and provides removal, inspection, and installation procedures.

Elevator TRIM – CONTROL LEVER ASSY (all J-Series)

Details the elevator trim control lever assembly and its removal/installation.

Trim Control Cables (all J-Series)

Describes trim control cables and provides removal, inspection, and installation procedures.

Rudder Control System

Rudder Centring System (all J-Series)

Details the rudder centring system and its removal, inspection, and installation.

Rudder Control Cable (all J-Series)

Describes rudder control cables and provides removal, inspection, and installation procedures.

Rigging (all J-Series)

Details rudder rigging procedures using templates and measurements.

Engine & Engine Installation

Flexible Hoses

Describes flexible hoses used for fuel and oil, and provides removal/inspection steps.

Fuel System

Propeller Service Manual

Installation (all J-Series)

Provides installation procedures for propellers, including torque values.

Propeller Balancing Procedure (all J-Series)

Details the procedure for propeller balancing using specific tools and tolerances.

Instruments & Instrument Systems

Pitot & Static Systems (all J-Series)

Describes pitot/static systems, including water traps and maintenance importance.

Electrical Systems

Structural Repair

Structural Repair

Describes necessary repairs for sub-assemblies and components, emphasizing consultation.

Painting & Finishing

Airworthiness Limitations

General

Sets forth mandatory replacement times, inspection intervals, and procedures.

Related product manuals