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Jabiru J230-C User Manual

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Dated : May 2006
Issued By: RAS Page: 1 of 171
L:\files\Technical_manuals\J230_J430\J230.J430_Work_files\J230-C_Tech_Rev_1.doc
Print Date: 14/01/2009 4:41:00 PM
Aircraft Service Manual
Service Schedule
Inspection Schedule
Engine Instruction & Maintenance Manual
Propeller Instruction Manual
Airworthiness Limitations
- Mandatory Replacement Times
- Structural Inspection Intervals
- Structural Inspection Procedures

Table of Contents

Questions and Answers:

Jabiru J230-C Specifications

General IconGeneral
ModelJ230-C
TypeLight Sport Aircraft
Seating Capacity2
EngineJabiru 2200
Service Ceiling10, 000 ft (3, 048 m)
ManufacturerJabiru Aircraft
Maximum Takeoff Weight1, 200 lb
Cruise Speed120 knots (222 km/h)
Stall Speed40 knots
Horsepower80 hp (59.7 kW)

Summary

Service Manual

OWNER MAINTENANCE

Procedures for aircraft upkeep by the owner, including routine servicing.

AIRCRAFT SPECIFICATIONS

Key technical details and dimensions of the J230-C aircraft.

RECOMMENDED TORQUE VALUES

Torque specifications for fasteners, particularly in fiberglass components.

Ground Handling, Servicing, Lubrication & Inspection

GROUND HANDLING

Procedures for safely moving and securing the aircraft on the ground.

JACKING

Methods for lifting the aircraft for maintenance or inspection.

LEVELLING

Techniques for ensuring the aircraft is level for accurate measurements.

PARKING AND TIE DOWN

Precautions for securing the aircraft when parked, especially outdoors.

STORAGE PROCEDURES

Guidelines for flyable, temporary, and indefinite aircraft storage.

WEIGHING

Procedure for determining the aircraft's weight and center of gravity.

SERVICING

Routine maintenance tasks including engine, fuel, battery, and brakes.

CLEANING

Procedures for cleaning aircraft interior, exterior, and specific components.

LUBRICATION

Lubrication requirements for aircraft components, especially wheel bearings.

INSPECTION

Guidelines and intervals for inspecting various aircraft systems and structures.

MAJOR INSPECTION / REPLACEMENT

Mandatory inspections and component replacement schedules for airworthiness.

Fuselage

FUSELAGE STRUCTURE

Description of the composite monocoque fuselage structure.

WINDSHIELD AND WINDOWS

Maintenance procedures for the aircraft's transparent panels.

CABIN DOORS

Procedures for removing, installing, adjusting, and maintaining cabin doors.

SAFETY PROVISIONS

Information on safety equipment like seatbelts.

Wings And Empennage

WINGS

Procedures for wing removal, repair, and installation.

PITOT PROBE

Installation and removal of the pitot probe for airspeed measurement.

HORIZONTAL STABILISER

Description and limitations of the horizontal stabiliser.

Landing Gear and Brakes

LANDING GEAR

Description and troubleshooting for the main and nose landing gear.

TROUBLESHOOTING – MAIN UNDERCARRIAGE

Troubleshooting common issues with the main landing gear system.

MAIN WHEEL

Procedures for main wheel removal, disassembly, inspection, and installation.

NOSE GEAR

Procedures for nose gear removal, inspection, and installation.

BRAKE SYSTEM

Maintenance and troubleshooting for the aircraft's hydraulic brake system.

Aileron Control System

AILERON CONTROL SYSTEM

Description and maintenance of the aileron control mechanism.

CONTROL COLUMN

Procedures for control column removal, inspection, and installation.

CONTROL RIGGING

Adjustments for proper aileron control surface movement and alignment.

Wing Flap Control System

WING FLAP CONTROL SYSTEM

Description and maintenance of the flap control system.

FLAP

Procedures for flap removal, inspection, and installation.

Elevator Control System

ELEVATOR CONTROL SYSTEM

Description and maintenance of the elevator control mechanism.

ELEVATOR

Procedures for elevator removal, inspection, and balancing.

RIGGING

Procedures for adjusting elevator control surface movement and alignment.

Rudder Control System

RUDDER PEDAL SYSTEM

Description and maintenance of the rudder pedal and steering system.

RUDDER

Procedures for rudder removal, inspection, and balancing.

RIGGING

Procedures for adjusting rudder control surface movement and alignment.

Engine & Engine Installation

ENGINE COWLS

Procedures for removing, installing, and inspecting engine cowlings.

ENGINE

General information and inspection procedures for the aircraft engine.

ENGINE FUEL SYSTEM

Description and maintenance of the engine's fuel system components.

EXHAUST SYSTEM

Procedures for removing, inspecting, and maintaining the exhaust system.

Fuel System

DESCRIPTION

Overview of the aircraft's fuel system and its components.

FUEL TANK

Description and procedures for fuel tank maintenance.

FUEL SHUT-OFF VALVE

Procedures for removing and installing the fuel shut-off valve.

FUEL FILTERS

Procedures for removing and installing fuel filters.

Instruments & Instrument Systems

INSTRUMENT PANEL

Procedures for removing and installing the instrument panel.

PITOT & STATIC SYSTEMS

Maintenance and testing procedures for airspeed and altitude sensing systems.

Electrical Systems

ELECTRICAL POWER SUPPLY SYSTEM

Description of the aircraft's electrical power generation and distribution.

BATTERY POWER SYSTEM

Procedures for battery removal, installation, and maintenance.

Painting & Finishing

EXTERIOR PAINTING

Recommended procedures and materials for aircraft painting and finishing.

Placards

J230-C DECALS

Details and placement of specific decals for the J230-C.

COCKPIT PLACARDS GENERAL

General placards located within the aircraft cockpit.

Fairings

WHEEL SPATS

Procedures for removal and installation of wheel fairings.

WING FAIRINGS

Procedures for removal, installation, and repair of wing fairings.

Airworthiness Limitations

COMPOSITE INSPECTION & MAINTENANCE

Requirements for inspecting and maintaining the composite aircraft structure.

CONTROL SURFACE BALANCING

Procedures and limits for balancing flight control surfaces.

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