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JAC HFC1061 - Rear axle

JAC HFC1061
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knockandstackwhendoingdisas
semblyandassemblyworkorcarry
ing.Replaceforanewoneifthe
shaftisdistortedorthebalanceris
desquamated,otherwise,therewill
bevibration,noise,andextraimpact
inrunning,whichcandamageother
assemblies and even endangered
running.
2.Checkoilsealsofcentersupport
ingbearing,needlebearingofcross
shaft,slidingsplineregularly,replace
invalidoilsealsinstantly
3.Whendoingclass-onemainte
nance,lubricatetheuniversaljoint,
slidespineandintermediatebearing.
Whenaddinglubricationtotheuni
versal,extrudetheoilpistolquickly
tofullylubricatetheneedlebearing
ofuniversaljoint,checkandtighten
driveshaftandtheconnectingboltin
everypositionofintermediatesup
port.
Whendoingclass-twomaintenance,
checkwhetherthedustcapdrop
andwhethertheuniversaljoint'sfree
rotatemotiongetstuck.Whenthe
crossshaftliesintheneedlebear
ing,teardowntheuniversaljointif
theradialplayistoowide.Replace
theneedlebearingorcrossshaftac
cordingtoyourrequirement
Whendoingclass-threemainte
nance,disassemblingthedriveshaft
isnecessary,payattentiontomaking
themutualmarkfortheflangeyoke,
crossshaftandconnectingyoke.For
slidesplineshaft,makethecooper
ativemarkontheflangesoasto
mountontheoriginalposition.After
finishingallthemaintenanceitems,
havingbalancedcheckagainisbet
ter.Thestandardofdynamicbal
anceis2750turnperminuteandthe
unbalanced volume is less than
144g/cm
36
OWNERSMANUALfor
HFC1061,HFC1063,HFC1083
seriestrucks
Rearaxle
Briefdescriptionofstructure:
Rearaxleissinglereductiondriving
axle,whichiscomposedoffinal
driveanddifferentialandaxlehous
ing.Itismediumandfinalclass
speedreductiondrivingmechanism
indrivingsystem.Finaldrivecannot
onlychangethedirectionofdriving
force,butalsoreducetherotate
speed.It'scomposedofdrivepinion
anddrivengearandfinaldrive.The
drivepinionisconnectedwithdrive
shaft,whoseendwithsplineiscon
nectedwithuniversaljointassembly
bycouplingflange.Drivingbevel
gear'stoeendaxlejournalismount
edonguidingcylindricalrollerbear
ingand bears radial force only.
Drivengearisalsocalledcrowngear
andisfixedtolefthalfflangeofthe
differentialcasewithbolts.Differen
tialisakindofdevicethatiscom
posed of differential case, cross
shaftandfourplanetarypinionsisa
devicethatmakestheleftwheeland
therightwheelrunatadifferent
speedwhennecessary.Rearaxle
housingisanintegratedaxlehousing
thatismadeofweldingpunchedar
morplate.
Finaldrive'stoothfacemeshingand
adjustmentofgearlash
1.Checkdrivegearbearing'spre-
tensionlevel.Thepre-tensionforce
ofdrivegearbearingshouldbead
justed. When measuring bearing
case'sbolthole,tangentialstressis
15-30N.
2.Theadjustmentofdrivegearbea-
ring'spre-tensionforceisaprocess
ofaddingandreducingnumberof
adjustingshim.Whenadjustingshim
adds,frictionmomentwillbere
duced. When adjusting shim re
duces, friction moment will be
added.Thicknessoffrictionmoment
hasthreenormsof0.40mm,0.45mm,
0.50mm.
3.Checkfinaldriveformeshingbe
tweendrivepinionanddrivengear.
Thecontactareaandsideplaybe
tweendrivepinionanddrivengear
canbeadjustedbymeansofadjust
ingshimandadjustingcollarofdif
ferentialbearing.Therearefourkind
of shims according to thickness,
37

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