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Jacobsen Greens King IV Plus Service Manual

Jacobsen Greens King IV Plus
138 pages
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Model: Greens King IV 62287 - Engine type: Briggs & Stratton Vanguard
Model: Greens King IV Plus 62288 - Engine type: Briggs & Stratton Vanguard
Model: Greens King IV Plus 62289 - Engine type: Kubota D662-EB
Modelo: Greens King IV 62287 - Motor: Briggs & Stratton Vanguard
Modelo: Greens King IV Plus 62288 - Motor: Briggs & Stratton Vanguard
Modelo: Greens King IV Plus 62289 - Motor: Kubota D662-EB
2811457ML1 (rev.0)-PT
Parts & Maintenance Manual
GB
PT
Manual de Peças e Manutenção
Greens King IV & Greens King IV Plus
RJ 100 012003
ATENÇÃO: Esta máquina pode causar ferimentos graves se for utilizada incorrectamente.
A pessoa responsável pela sua utilização e manutenção deve ser previamente instruída
para a sua utilização correcta, avisada sobre os perigos que ela pode causar e deve ler
todo o manual antes de tentar preparar, conduzir, afinar ou reparar a máquina.
WARNING: If incorrectly used, this machine can cause severe injury. Those who use and
maintain this machine should be trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate, adjust or service the machine.

Table of Contents

Other manuals for Jacobsen Greens King IV Plus

Questions and Answers:

Jacobsen Greens King IV Plus Specifications

General IconGeneral
BrandJacobsen
ModelGreens King IV Plus
CategoryLawn Mower
LanguageEnglish

Summary

1 Safety

1.1 Operating Safety

General guidelines for safe operation and operator awareness.

1.2 Important Safety Notes

Critical safety warnings and precautions for equipment use.

2 Specifications

2.1 Product Identification

Details on product models, serial numbers, and identification plates.

2.2 Engine

Specifications for gasoline and diesel engines used in the equipment.

2.3 Cutting Units

Specifications for reel diameter, blade options, and cutting width.

2.4 Tractor

Details on tires, battery, brakes, speed, and hydraulic systems.

2.5 Weights and Dimensions

Physical dimensions and weight specifications of the equipment.

2.6 Accessories & Support Literature

Information on available accessories and support literature for the machine.

3 Adjustments

3.1 General

General precautions and guidelines for performing adjustments and maintenance.

3.2 Bedknife-to-Reel (Pre-adjustment Check)

Procedure for checking reel and bedknife alignment before adjustment.

3.3 Bedknife Adjustment

Detailed steps for adjusting the bedknife to reel gap for optimal cutting.

3.4 Cutting Height

Procedure for setting the desired cutting height of the mower unit.

3.5 Antisway Spring

Instructions for adjusting the antisway spring for proper operation.

3.6 Accelerator Pedal

Procedure for setting the correct distance for the accelerator pedal.

3.7 Brake Pedal

Steps for adjusting the brake pedal for proper stopping and alignment.

3.8 Parking Brake

Procedure to adjust the parking brake mechanism for proper engagement.

3.9 Interlock Switches

Checking and adjusting interlock switches for safety system functionality.

3.10 Traction Lever

Adjusting the traction lever for proper alignment and engagement with controls.

3.11 Choke Control

Procedure for adjusting the choke control for gasoline engines.

3.12 Reel Control

Adjusting the reel control linkage for proper reel disengagement.

3.13 Reel Switches

Checking and verifying the function of reel switches for safety interlocks.

3.14 Steering Wheel (GK IV Units Only)

Procedure for adjusting the steering wheel for straight tractor alignment.

3.15 Leveling Procedure

Steps for leveling the mower implements using the torsion spring.

3.16 Reel Bearing

Checking and adjusting reel bearings for proper function and wear.

3.17 Fan Belt (Diesel Engines)

Procedure for inspecting and adjusting the fan belt on diesel engines.

3.18 Lift Cylinders

Adjusting the front and rear lift cylinders for proper spacing and arm contact.

3.19 Specific Torque Requirements

List of specific torque values for various fasteners and components.

3.20 Torque Specification

Comprehensive charts for torque specifications on standard and metric fasteners.

4 Maintenance

4.1 General

General guidelines for maintaining the equipment, including cleaning and part replacement.

4.2 Engine

Important information and break-in procedures for both diesel and gasoline engines.

4.3 Engine Oil

Details on checking and changing engine oil for diesel and gasoline engines.

4.4 Gas Engine Air Filter

Procedure for servicing the foam pre-cleaner and replacing the air filter cartridge.

4.5 Diesel Air Filter

Instructions for checking and replacing the diesel engine air filter element.

4.6 Fuel

Guidelines for safe fuel handling, storage, and recommendations for diesel and gasoline.

4.7 Fuel System

Maintenance intervals for the fuel system and bleeding procedures for diesel engines.

4.8 Battery

Precautions and procedures for servicing and handling the tractor battery.

4.9 Jump Starting

Step-by-step guide on how to safely jump-start the tractor's battery.

4.10 Charging Battery

Instructions for safely charging the tractor's battery, including precautions.

4.11 Hydraulic Hoses

Guidelines for inspecting, disconnecting, and replacing hydraulic hoses and tubes.

4.12 Hydraulic Oil

Procedure for draining, replacing, and checking hydraulic oil levels.

4.13 Hydraulic Oil Filters

Instructions for replacing the hydraulic oil filter to protect the system.

4.14 Electrical System

General precautions and checks for maintaining the electrical system and interlocks.

4.15 Muffler and Exhaust

Inspection and maintenance of the muffler and exhaust system for safety and performance.

4.16 Tires

Recommendations for maintaining proper tire inflation and inspecting tread wear.

4.17 Wheel Mounting Procedure

Steps for correctly mounting and torquing the wheels onto the hubs.

4.18 Care and Cleaning

Guidelines for washing, cleaning, and protecting the tractor and its components.

4.19 Radiator (Diesel Engines)

Procedure for checking coolant, cleaning fins, and maintaining the radiator.

4.20 Backlapping

Detailed instructions for performing backlapping to restore reel cutting edges.

4.21 Storage

Procedures for preparing the machine for storage, including engine, battery, and cutting units.

5 Troubleshooting

5.1 General

A chart listing common problems, possible causes, and recommended actions for troubleshooting.

6 Maintenance & Lubrication Charts

6.1 General

General guidelines for lubrication, including cleaning fittings and using proper lubricants.

6.2 Lubrication Chart

Diagram showing lubrication points and components on the machine.

6.3 Maintenance Charts

Recommended service and lubrication intervals for various components and systems.

8 Parts Catalog

1.1 Decals

Diagram and part numbers for various decals applied to the machine.

2.1 Control Panel Decals

Decals related to the control panel functions and warnings.

3.1 Fenders and Front Cowling

Exploded view and part list for fenders and front cowling assembly.

4.1 Floorboard and Steering Tower

Diagram and part list for the floorboard and steering tower assembly.

5.1 Instrument Panel

Exploded view and part list for the instrument panel components.

6.1 Throttle Plate

Diagram and part list for the throttle plate assembly on gas units.

7.1 Throttle Plate

Diagram and part list for the throttle plate assembly on diesel units.

8.1 Upper Control Linkage

Exploded view and part list for the upper control linkage components.

9.1 Lower Control Linkage

Exploded view and part list for the lower control linkage assembly.

10.1 Pedal Linkage

Diagram and part list for the pedal linkage assembly.

11.1 Wheel Motors and Brakes

Exploded view and part list for wheel motors and brake components.

12.1 Frame

Diagram and part list for the main frame structure of the tractor.

13.1 Rear Frame

Exploded view and part list for the rear frame assembly.

14.1 Electrical Routing

Diagram showing the routing of electrical wiring harnesses and components.

15.1 Seat

Exploded view and part list for the operator's seat assembly.

16.1 Gas Fuel Tank

Diagram and part list for the gasoline fuel tank and related components.

17.1 Diesel Fuel Tank

Exploded view and part list for the diesel fuel tank and related components.

20.1 Steering Valve and Cylinder

Diagram and part list for the steering valve and cylinder assembly.

19.1 Manual Steering

Exploded view and part list for the manual steering system components.

35.1 Hydraulic Schematic

Schematic diagram of the hydraulic system for Greens King IV models.

36.1 Hydraulic Schematic

Schematic diagram of the hydraulic system for Greens King IV Plus models.

37.1 Reel Cutting Assembly

Exploded view and part list for the reel cutting assembly, including bedknife service.

38.1 Reel Roller, Shields and Catcher

Diagram and part list for reel rollers, shields, and grass catcher.

39.1 Gear Pump

Exploded view and part list for the 4-section and 5-section gear pumps.

24.1 Diesel Engine Mounting

Diagram and part list for mounting the diesel engine to the tractor frame.

25.1 Diesel Engine

Exploded view and part list for the diesel engine components.

42.1 Hydraulic Motor

Exploded view and part list for the hydraulic motor assembly.

43.1 O-Ring Seal Chart

Chart detailing O-ring sizes, thread sizes, and corresponding part numbers.

27.1 Center Lift Arm

Diagram and part list for the center lift arm assembly.

28.1 Center Lift Arm

Exploded view and part list for the center lift arm assembly.

29.1 Clamps

Diagram showing various clamps and their locations on the hydraulic system.

30.1 Reel Hydraulics

Diagram and part list for the reel hydraulic system components.

31.1 Traction and Lift Hydraulics

Diagram showing parts for traction and lift hydraulic systems.

32.1 Pump Hydraulics

Diagram and part list for the hydraulic pump system components.

33.1 Gas Electrical Schematic

Electrical schematic for gas engine units showing wiring and components.

34.1 Diesel Electrical Schematic

Electrical schematic for diesel engine units showing wiring and components.

35.1 Hydraulic Schematic

Schematic diagram of the hydraulic system for Greens King IV models.

36.1 Hydraulic Schematic

Schematic diagram of the hydraulic system for Greens King IV Plus models.

37.1 Reel Cutting Assembly

Exploded view and part list for the reel cutting assembly, including bedknife service.

38.1 Reel Roller, Shields and Catcher

Diagram and part list for reel rollers, shields, and grass catcher.

39.1 Gear Pump

Exploded view and part list for the 4-section and 5-section gear pumps.

40.1 5 Spool Valve

Diagram and part list for the 5-spool valve assembly.

41.1 Steering Unit

Exploded view and part list for the steering unit assembly.

42.1 Hydraulic Motor

Exploded view and part list for the hydraulic motor assembly.

43.1 O-Ring Seal Chart

Chart detailing O-ring sizes, thread sizes, and corresponding part numbers.

Fluids and Compounds

Hydraulic Fluid*

Information on various hydraulic fluids, including biodegradable options.

2-Cycle Oil

Details on 2-cycle oil containers available.

Grease

Information on OO-Grease containers available.

Paint

Available paint colors and sizes for touch-up and protection.

Lapping Compound

Available lapping compounds in different grits and container sizes.

Specialty Compound

Specialty compounds like insulating gel and multi-lube.

Biodegradable Hydraulic Fluid*

Biodegradable hydraulic fluids and grease options for environmental care.

O-Ring Kit

Available O-ring kits for various sealing applications.

Fuel Cans

Available plastic fuel cans in different capacities.

Right Start Kit for New Machines

Information on the Right Start Kit for new machine initial setup.

On-Time Maintenance Kit

Information on the On-Time Maintenance Kit for regular servicing.

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