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King Scorpion
J&J Amusements King Scorpion User Manual
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Ser
vic
e
Manual
Si
ngle & Double Go
-
Kar
t
s (
20
1
4
)
Published by J&J Amusements, Inc.
An O
regon C
or
porat
ion
© 201
3 J&J A
musements Inc. - All R
ights Reser
ved
G
O
-
K
A
R
T
S
B
U
M
P
E
R
B
O
A
T
S
Spe
cificat
ions subje
ct to change wit
hout n
otice.
2
Table of Contents
General Data and
5
Default Chapter
5
Table of Contents
5
Electrical System
6
Fuel Tank
6
Specifications
7
Scheduled Maintenance
14
Service Schedule - Gas
15
Maintenance Record
18
Go-Kart Track Area Checklist
21
Non-Scheduled Maintenance Record
22
Work Order Tags
23
How a Warranty Is Processed
26
Limited Warranty
27
Cleaning Go-Karts
28
Unloading Go-Karts
29
Initial Setup
32
Tube & Rim Information
35
Disc-Lock Lug Nuts
37
Wheel Removal
39
Changing Tires & Tubes
40
Tire & Wheel Inspection
44
Troubleshooting Tires
45
Bumper & D-Rubber Removal
49
Nerf Bar Removal
51
Tapered Spindle & Roller Bearings
57
Spindle Dissassembly
60
Spindle Assembly
61
Steering System
63
Caster
65
Tie Rods/Ends
70
Ackerman Effect
72
Steering Wheel
74
Steering Column Pad
75
Seat Back Pads
81
Fixing Pads
82
Seat Belts
83
Roll Bars, Pads
84
Seatbelts
84
Cleaning Seatbelts
85
Floater Hub
87
Frequent Questions
88
Drive Belt Replacement
92
7-1 Brake System
115
Brake System
115
Caliper Assembly
117
Overview
123
Master Cylinder
123
Master Cylinder Removal
124
Brake Pedal
127
Brake Fluid Level Inspection
128
Brake Fluid Change
128
Bench Bleeding Master Cylinder
129
Bleeding the Brake System
131
Brake Troubleshooting
132
Drum Brake Parts Identification
134
Changing Brake Shoes
135
Drum Brake Adjustments
141
8-1 Engine
143
Overview
143
Grabber Plate
145
Engine Assembly Removal
146
Engine-Mounted Items
148
Hour Meter Schematic (Without Kartrol)
149
Hour Meter Schematic (with Kartrol)
150
Tiny Tach Schematic
151
Clutch/Reduction Rebuild
156
Remote Fuel Tank Removal
166
Remote Fuel Tank Bracket Removal
167
Engine-Mounted Fuel Tank Removal
168
Evaporative System
170
Evaporative System Routing
173
Throttle Cable Removal
175
Throttle Cable Lubrication
180
Throttle Cable/Speed Adjustment
181
Throttle Pedal Removal
183
Throttle Pedal Bushings
184
Identifying Carburetor Items
185
Eagle Body Panels
193
Body Seal
204
Basic Electrical Troubleshooting
209
Voltage Drop Testing
211
Battery Pack
214
Battery Pack Testing
215
Battery Pack Replacement
216
Linear Throttle Potentiometer
224
Throttle Cable Adjustment
233
Motor Controller
236
Interconnect Board
240
Switch Box
248
Switch Box Testing
249
Remote Shutdown Wire Harness
256
Testing Flash Codes
259
Controller Flash Faults
262
4
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J&J Amusements King Scorpion Specifications
General
Brand
J&J Amusements
Model
King Scorpion
Category
Utility Vehicle
Language
English
Need help?
General
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