Jayco Conventional Travel Trailer 2003

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Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features

This document is the owner's manual for a Jayco Conventional Travel Trailer and Fifth-Wheel Travel Trailer, Model Year 2003. It provides comprehensive information on the function, technical specifications, usage, and maintenance of these recreational vehicles.

Function Description

The Jayco Travel Trailer and Fifth-Wheel Travel Trailer are designed to provide a comfortable and enjoyable recreational experience. These vehicles serve as mobile living spaces, equipped with various systems and appliances to support extended stays in different locations. They are intended for towing by a suitable tow vehicle, offering flexibility for travel and camping. The manual emphasizes safety, proper operation, and regular maintenance to ensure the longevity and reliability of the RV.

Important Technical Specifications

The manual details several critical technical specifications for both conventional and fifth-wheel travel trailers.

Weights and Cargo Capacity: This section is crucial for safe operation. It includes:
- GVWR (Gross Vehicle Weight Rating): The maximum permissible weight of the trailer when separated from the tow vehicle.
- UVW (Unloaded Vehicle Weight): The weight of the trailer as manufactured at the factory when separated from the tow vehicle, including full LP gas, but excluding fresh water, fuel, and cargo.
- CCC (Cargo Carrying Capacity): The maximum weight of all liquids, supplies, and personal belongings that can be carried. This is calculated as GVWR minus UVW.
- GCWR (Gross Combination Weight Rating): The maximum allowable weight of the trailer and tow vehicle combined.
- Specific examples are provided, such as a trailer with a GVWR of 9,330 lbs., UVW of 8,330 lbs., and CCC of 1,000 lbs.
- The manual stresses the importance of never exceeding the GVWR, GAWR (Gross Axle Weight Rating), or tire capacities.
Tires:
- The manual includes a tire chart with tire sizes, load ranges, and maximum load per tire for various trailer models (e.g., ST205/75R15, ST225/75R15, ST235/80R16).
- It specifies recommended tire pressures and emphasizes regular checks for proper inflation.
- Information on wheel lug torque requirements is provided, with a chart detailing torque values for different wheel sizes (e.g., 14-inch, 15-inch, 16-inch) across three stages of tightening.
LP Gas System:
- The LP gas system operates appliances like the furnace, water heater, refrigerator, and cooking range.
- It uses two 20-pound (30 or 44 liters) or 30-pound (66 or 100 liters) LP gas cylinders in a recessed compartment or housing.
- The system includes a two-stage regulator to maintain consistent pressure.
- Safety warnings regarding LP gas leaks, carbon monoxide, and proper ventilation are extensively covered.
Electrical System:
- 12-Volt DC System: Powers various components, including interior lights, water pump, slideout motors, and the refrigerator's control board. The system is supplied by a 12-volt deep cycle battery, which is charged by the tow vehicle or a converter when connected to shore power.
- 120-Volt AC System: Powers high-demand appliances like the air conditioner, microwave, and electrical outlets. It requires connection to an external 120-volt AC power source (shore power) or a generator.
- GFCI (Ground Fault Circuit Interrupter): Protects against electrical shock in wet areas.
- Converter: Converts 120-volt AC to 12-volt DC to power 12-volt systems and charge the battery.
- Auxiliary Battery (Dealer Installed Option): Provides additional 12-volt power.
- Fuse and bulb charts are included for troubleshooting.
Plumbing System:
- Fresh Water System: Includes a fresh water tank, water pump, and city water connection for potable water supply.
- Sanitizing and Filling the Potable Water System: Detailed instructions for sanitizing the fresh water system with a bleach solution.
- Water Heater: Operates on LP gas and/or 120-volt AC, providing hot water for sinks and showers.
- Wastewater Systems: Includes a gray water tank (for sink and shower water) and a black water tank (for toilet waste). Instructions for draining and sanitizing these tanks are provided.
Appliances:
- Furnace: LP gas-fired, provides heating for the living space.
- Refrigerator: Operates on LP gas or 120-volt AC, with specific models like the "Aqua Magic® Starlite/Galaxy/Aurora" and "N611/N841 Series."
- Water Heater: LP gas and/or 120-volt AC operation.
- Oven/Range: LP gas-fired for cooking.
- Microwave Oven / Convection Oven (Option): 120-volt AC powered.
- Air Conditioner (Option): 120-volt AC powered for cooling.
- TV Antenna: Retractable, with instructions for raising, lowering, and connecting to a TV.
- Monitor Panel: Displays levels for fresh water, gray water, black water, and battery voltage.
- BBQ Grill (Option): External LP gas connection for an outdoor grill.

Usage Features

Towing and Hitching:
- Detailed instructions for hitching and unhitching both conventional and fifth-wheel travel trailers.
- Emphasizes the importance of using a weight distribution hitch for conventional trailers and proper fifth-wheel hitch installation.
- Warnings about exceeding gross vehicle weight rating (GVWR) and gross axle weight rating (GAWR).
- Guidance on safe towing practices, including pre-trip checks, braking, and turning.
- Breakaway switch operation for emergency braking if the trailer separates from the tow vehicle.
Slideout Room Operation:
- Instructions for extending and retracting slideout rooms, which expand the living space.
- Manual override procedures in case of electrical failure.
- Warnings about obstructions and ensuring the area is clear before operation.
Setting Up Your Travel Trailer:
- Procedures for leveling the trailer using stabilizer jacks.
- Connecting to shore power, fresh water, and sewer systems.
- Instructions for preparing the LP gas system for use.
Carbon Monoxide Detector:
- Provides continuous monitoring for carbon monoxide.
- Instructions for testing the detector and actions to take if an alarm sounds.
Fire Extinguisher:
- Location and proper use of the fire extinguisher.
- Maintenance checks for readiness.
Plumbing System Operation:
- Instructions for sanitizing the fresh water system.
- Operating the water pump and city water connection.
- Draining and winterizing the plumbing system to prevent freezing.
- Toilet operation and waste tank management.
Appliance Operation:
- Detailed instructions for operating the furnace, refrigerator, water heater, oven, and other appliances.
- Safety precautions for LP gas appliances.
Battery System:
- Information on the 12-volt DC battery, including charging and maintenance.
- Battery isolator for preventing the tow vehicle battery from being drained.
Exterior Features:
- Care and maintenance of exterior aluminum, fiberglass sidewalls, exterior roof, and windows.
- Instructions for cleaning and protecting exterior surfaces.

Maintenance Features

Warranty Registration: Instructions for registering the warranty to ensure coverage.
Service Procedures: Guidance on obtaining service from dealers and factories, including warranty service.
Owner's Responsibility: Emphasizes the owner's role in regular maintenance and inspections.
Maintenance Checklist: Comprehensive checklists for daily, weekly, monthly, and annual maintenance tasks.
- First Trip: Checks for LP gas leaks, carbon monoxide detector, battery water level, tire pressure, running lights, safety chains, brakes, and fresh water tank.
- First Two-Hundred Miles: Checks wheel nuts and brakes.
- Each Trip: Checks for LP gas detector, battery water level, tire pressure, running lights, safety chains, brakes, and fresh water tank.
- After Every Tire Change: Tightens wheel nuts to specified torque values.
- Daily: Recharges battery and ensures LP gas detector operation.
- Weekly: Checks LP gas detector, tire pressure, and brakes.
- Monthly: Cleans and lubricates the coupler, checks fire extinguisher, and tests the ground fault circuit interrupter (GFCI).
- Every Three Months or 3,000 Miles: Compares water heater pilot flame with ideal flame, checks refrigerator door seals, inspects LP gas lines, sanitizes fresh water system, checks wheel nuts, examines tires for wear, lubricates chassis, checks electrical connections, inspects and reseals exterior, lubricates the leveling gear, lubricates the bearing surface, lubricates the antenna, and lubricates the slideout gear.
- Every Six Months or 6,000 Miles: Cleans drains, checks pipe connections, lubricates moving parts, cleans and lubricates stabilizer jacks, inspects for cracks, dents, or distortion, inspects and reseals exterior, lubricates the leveling gear, lubricates the bearing surface, lubricates the antenna, lubricates the slideout gear, and lubricates the wheel hub.
- Every Year or 12,000 Miles: Lubricates moving parts, cleans entry water strainer, checks exhaust connections, rotates fluorescent tubes, replaces battery on carbon monoxide detector, inspects and seals exterior, lubricates the leveling gear, lubricates the bearing surface, lubricates the antenna, lubricates the slideout gear, and repacks wheel bearings.
Wheel Bearings: Instructions for inspection, lubrication, and replacement.
Brakes: Maintenance of brakes and brake linings.
LP Gas System: Inspection of LP gas lines and components.
Appliances: Cleaning and maintenance of appliances.
Sealants: Regular inspection and resealing of exterior sealants to prevent water intrusion.
Clearance Lights, Entrance Door, Roofs: Inspection and maintenance.
E-Z Lube Axle: Specific lubrication procedures for axles.
Storage: Recommendations for preparing the RV for storage, including winterization.
Refueling Generator (Option): Instructions for refueling and safety warnings.
Microwave Oven / Convection Oven (Option): Maintenance guidelines.
Rubber Roof: Care and cleaning of the rubber roof.

The manual also includes a section on "Care of Body Components," covering exterior aluminum, fiberglass sidewalls, exterior roof, doors, windows, vents, furniture, cushions, bedspreads, window treatments, shower curtain and liner, tire covers, vinyl floor, wood floor, bathroom tubs, lavatory sinks, carpeting, countertops, and hardware and sink or shower fixtures. This section provides cleaning and maintenance tips for each component to preserve the RV's appearance and functionality.