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Jeep KJ Liberty 2005 User Manual

Jeep KJ Liberty 2005
56 pages
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TABLE OF CONTENTS
1.0 INTRODUCTION .........................................................1
1.1 SYSTEM COVERAGE ...............................................1
1.2 SIX-STEP TROUBLESHOOTING PROCEDURE ..........................1
2.0 IDENTIFICATION OF SYSTEM .............................................1
3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION ......................1
3.1 TEVES MARK 25E SYSTEM DESCRIPTION .............................1
3.2 TRACTION CONTROL SYSTEM (TCS) DESCRIPTION (IF EQUIPPED).......1
3.3 SYSTEM COMPONENTS.............................................1
3.3.1 ABS AND BRAKE WARNING INDICATORS ......................2
3.3.2 ANTI-LOCK BRAKE MODULE .................................2
3.3.3 HYDRAULIC CONTROL UNIT .................................2
3.3.4 ABS SWITCHES/SENSORS...................................3
3.3.5 ABS INITIALIZATION ........................................3
3.3.6 ABS DIAGNOSTIC MODE ....................................3
3.3.7 TRACTION CONTROL OPERATION (IF EQUIPPED) ..............4
3.5 DIAGNOSTIC TROUBLE CODES ......................................4
3.6 FREEZE FRAME....................................................4
3.7 DRBIIIT ERROR MESSAGES AND BLANK SCREEN ......................4
3.7.1 DRBIIIT DOES NOT POWER UP...............................4
3.7.2 DISPLAY IS NOT VISIBLE ....................................4
4.0 DISCLAIMERS, SAFETY, WARNINGS .......................................5
4.1 DISCLAIMERS......................................................5
4.2 SAFETY ...........................................................5
4.2.1 TECHNICIAN SAFETY INFORMATION..........................5
4.2.2 VEHICLE PREPARATION FOR TESTING........................5
4.2.3 SERVICING SUB-ASSEMBLIES ...............................5
4.2.4 DRBIIIT SAFETY INFORMATION...............................5
4.3 WARNINGS ........................................................6
4.3.1 VEHICLE DAMAGE WARNINGS ...............................6
4.3.2 ROAD TESTING A COMPLAINT VEHICLE .......................6
4.4 DIAGNOSIS........................................................6
5.0 REQUIRED TOOLS AND EQUIPMENT ......................................6
6.0 GLOSSARY OF TERMS...................................................7
7.0 DIAGNOSTIC INFORMATION AND PROCEDURES ............................9
BRAKES (25E)
ABM INTERNAL ........................................................10
BATTERY VOLTAGE OUT OF RANGE ......................................12
BCM MESSAGES NOT RECEIVED.........................................14
INSTRUMENT CLUSTER BULB ...........................................15
LEFT FRONT WHEEL SPEED SENSOR CIRCUIT ............................17
REAR WHEEL SPEED SENSOR CIRCUIT...................................17
RIGHT FRONT WHEEL SPEED SENSOR CIRCUIT ...........................17
LEFT FRONT WHEEL SPEED SENSOR SIGNAL .............................22
REAR WHEEL SPEED SENSOR SIGNAL ...................................22
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Table of Contents

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Jeep KJ Liberty 2005 Specifications

General IconGeneral
BrandJeep
ModelKJ Liberty 2005
CategoryAutomobile
LanguageEnglish

Summary

Introduction to ABS System

System Coverage Details

Covers the Teves Mark 25e Antilock Braking System (ABS) found on the 2005 KJ.

Six-Step Troubleshooting Procedure

Outlines the six basic steps for diagnosing the controller antilock brake module.

System Description and Functional Operation

Teves Mark 25e System Description

Explains the ABM's role in monitoring wheel speeds and modulating hydraulic pressure.

Traction Control System (TCS) Description

Details the purpose of traction control in reducing wheel slip and maintaining traction.

System Components Overview

Lists the various components of the ABS and ABS with Traction Control systems.

ABS and Brake Warning Indicators

Describes the function and location of ABS and BRAKE warning indicators.

Anti-Lock Brake Module (ABM)

Details the microprocessor-based Anti-Lock Brake Module (ABM) and its functions.

Hydraulic Control Unit (HCU)

Explains the Hydraulic Control Unit (HCU), including the valve block and pump assembly.

ABS Switches and Sensors

Covers the Master Cylinder, fluid level switch, and wheel speed sensors.

ABS Initialization Process

Describes the system initialization process and dynamic test performed by the ABM.

ABS Diagnostic Mode

Explains how to enter diagnostic mode and its characteristics.

Traction Control Operation

Details how the ABM controls traction control mode during acceleration.

Diagnostic Trouble Codes (DTCs)

Mentions that the ABM may report Diagnostic Trouble Codes (DTCs).

Freeze Frame Data Explanation

Explains Freeze Frame data, which captures vehicle information at the instant of failure.

DRBIII Error Messages and Blank Screen

Covers specific error messages displayed by the DRBIII® diagnostic tool.

DRBIII Not Powering Up Troubleshooting

Troubleshooting steps when the DRBIII® does not power up.

DRBIII Display Visibility Issues

Advice on adjusting display visibility and contrast for the DRBIII®.

Disclaimers, Safety, and Warnings

Disclaimers and Information Updates

States that information is based on latest data and changes may occur without notice.

Technician Safety Information

Provides critical safety information for technicians and vehicle operation.

Vehicle Damage and Road Test Warnings

Lists warnings related to vehicle damage and road testing procedures.

General Diagnosis Procedure

Outlines the general diagnostic procedure starting with visual inspection.

Required Tools and Equipment

Glossary of Terms

Diagnostic Information and Procedures

Brakes (25E) System Diagnostics

ABM Internal Fault Diagnosis

Diagnoses issues related to the Anti-Lock Brake Module internal fault.

Battery Voltage Out of Range Diagnosis

Troubleshoots when battery voltage is outside the specified range for the ABM.

BCM Messages Not Received Diagnosis

Diagnoses when the ABM does not receive messages from the Body Control Module.

Instrument Cluster Bulb Issues

Troubleshoots issues with the ABS, Brake, and TCS indicator bulbs on the instrument cluster.

Left Front Wheel Speed Sensor Circuit Diagnosis

Diagnoses faults within the left front wheel speed sensor circuit.

Rear Wheel Speed Sensor Circuit Diagnosis

Diagnoses faults within the rear wheel speed sensor circuit.

Right Front Wheel Speed Sensor Circuit Diagnosis

Diagnoses faults within the right front wheel speed sensor circuit.

Left Front Wheel Speed Sensor Signal Diagnosis

Troubleshoots issues with the left front wheel speed sensor signal.

Rear Wheel Speed Sensor Signal Diagnosis

Troubleshoots issues with the rear wheel speed sensor signal.

Right Front Wheel Speed Sensor Signal Diagnosis

Troubleshoots issues with the right front wheel speed sensor signal.

Longitudinal Acceleration Sensor Circuit Diagnosis

Diagnoses faults in the longitudinal acceleration sensor circuit.

Longitudinal Acceleration Sensor Signal Diagnosis

Troubleshoots issues with the longitudinal acceleration sensor signal.

MIC Messages Not Received Diagnosis

Diagnoses when the ABM does not receive messages from the MIC.

PCI Bus Communication Troubleshooting

Troubleshoots communication issues on the PCI bus.

PCI Bus Loopback Error Diagnosis

Diagnoses PCI bus loopback errors when messages are missing.

PCI Bus Shorted to Ground Diagnosis

Troubleshoots PCI bus shorted to ground faults.

PCI Bus Shorted to Voltage Diagnosis

Troubleshoots PCI bus shorted to voltage faults.

PCI Hardware Initialization Failures

Diagnoses initialization or configuration failures related to PCI hardware.

PCM Messages Not Received Diagnosis

Diagnoses when the ABM does not receive messages from the PCM.

Pump Motor Circuit Diagnosis

Troubleshoots issues with the pump motor circuit, including voltage and ground.

TCM Messages Not Received Diagnosis

Diagnoses when the ABM does not receive messages from the TCM.

Communication System Diagnostics

No Response from Antilock Brake Module

Troubleshoots no response issues from the Antilock Brake Module (ABM).

Verification Tests Procedures

ABS Verification Test VER 1

Procedure to verify ABS system repairs after troubleshooting.

Body Verification Test VER 1

Procedure to verify body system repairs after troubleshooting.

Component Locations

Anti-Lock Brake Module, HCU, Pump Motor Location

Shows the location of the ABM, HCU, and pump motor.

Wheel Speed Sensors Location

Illustrates the location of front and rear wheel speed sensors.

Wheel Speed Sensor Connectors Location

Shows the location of left front and right front wheel speed sensor connectors.

Brake Lamp Switch Location

Illustrates the location of the brake lamp switch.

Brake Lamp Switch Connector Location

Shows the location of the brake lamp switch connector.

Connector Pinouts

Anti-Lock Brake Module 47-Way Pinout

Provides pinout details for the 47-way ABS module connector.

Data Link Connector 16-Way Pinout

Details the pinout for the 16-way black data link connector.

Left Front Wheel Speed Sensor 2-Way Pinout

Provides the pinout for the 2-way left front wheel speed sensor connector.

Schematic Diagrams

Teves Mark 25e Anti-Lock Brake Module Schematic

Presents the schematic diagram for the Teves Mark 25e Anti-Lock Brake Module.

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