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JENFAB Lean Clean 360-1 - User Manual

JENFAB Lean Clean 360-1
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JENFAB #11996
Lean Clean 360-1
Cleaning System
LC360-1-001 11/14/06

Questions and Answers

Summary

Where to Find More Information

Support Services

Contact information for technical assistance and spare parts.

Web Site

Company website for additional product information and support.

Important Information

Safety Instructions

Critical safety guidelines to follow before and during operation.

Preface

Safe Use of the Lean Clean

Essential safety precautions for operating the cleaning machine.

Safety Warnings and Proper Use

Safety Warnings

Explains the different safety notations used in the manual.

Statement of Proper Use

Defines the intended application and operational parameters.

Product Overview

What the Lean Clean 360 Does

Overview of the machine's cleaning capabilities and functions.

Typical Wash Cycle

Detailed steps involved in a standard cleaning cycle.

Optional Features

Ultrasonic Generator and Transducer

Description of the ultrasonic cleaning system and its specifications.

Oil Separator (Coalescing Type)

Information on the oil separator for extending bath life.

External PLC Programming Port or Modem

Remote programming and diagnostic capabilities.

Drain Station

Auxiliary unit for managing drain water.

Description of Components

Overview of Components

Lists and briefly describes the main components of the cleaning system.

Machine Controls

Detailed explanation of the touch screen monitor, buttons, and knob.

Installation and Setup

Unpacking and Initial Setup

Instructions for unpacking, setup, and initial checks of the machine.

Connecting Optional Equipment

Instructions for connecting various optional machine features.

Connecting the Ultrasonic Generator

Steps to install and connect the ultrasonic generator unit.

Connecting the Drain Station

Detailed procedure for installing the drain station.

Connecting the Oil Separator

Utility Requirements and Connections

Requirements and Connections

Lists essential utility supplies and general guidelines for making system connections.

Operating the Lean Clean 360

Startup Procedures

Critical safety checks and steps for initial machine startup.

Stopping and Resuming Operation

Procedures for pausing and continuing the cleaning process.

Cold Startup

Steps for Cold Startup

Comprehensive guide for the initial startup of the machine.

Starting the Oil Separator

Procedure

Step-by-step guide for starting the optional oil separator.

Operating the Lean Clean

Cleaning Parts

Instructions for loading parts and running a cleaning cycle.

Manual Operation and Shutdown

Manual Mode Operations

Guide for operating the machine in manual mode for troubleshooting.

Storage Shutdown Procedures

Steps for safely shutting down the machine for storage.

Using the Operator Interface

Operator Interface Overview

General considerations for automatic/manual modes and touch screen windows.

Program Change Screen

Interface for selecting and changing cleaning programs.

Process Monitoring Screen

Screen for viewing and monitoring cycle times.

Numeric Windows

How to use numeric input for passwords and parameters.

Interface Control Windows

Options Window

Control panel for heaters and navigation to other setup windows.

Motors, Pumps, Drains Window

Interface for manual control of system components.

Program Cycle Data Entry Window

Detailed interface for setting up program parameters.

7 Day Time Clock Data Entry Window

Interface for scheduling timed operations.

Modifying a Program

Steps to Modify a Program

Step-by-step instructions for editing programs.

Troubleshooting

Troubleshooting Chart

A guide to diagnosing and resolving common machine issues.

Inspection and Maintenance

Inspection and Cleaning Chart

Schedule and tasks for routine inspection and cleaning.

Cleaning the Chip Baskets

Procedure for periodic cleaning of chip baskets.

Replacing Filter Bags

Detailed steps for replacing wash and rinse filter bags.

Cleaning the Optional Oil Coalescer

Instructions for cleaning the optional oil coalescer unit.

Adjusting the Rotator Proximity Switch

Spare and Replacement Parts

How to Order Parts

Information and contact details for ordering spare parts.

Mechanical Parts List

Electrical Parts List

Specifications

Technical Specifications

Key technical attributes and performance metrics of the machine.

Appendix A-Operator Interface Windows

JENFAB Lean Clean 360-1 Specifications

General IconGeneral
ModelLean Clean 360-1
TypeUltrasonic Jewelry Cleaner
Ultrasonic Frequency40 kHz
Heating FunctionYes
ApplicationJewelry
Voltage110V