The BRUTE 20/20 Inspection System is a robust and reliable device designed for commercial drain cleaning and pipe inspection. It comprises a command module, a base frame with a push rod, and a self-leveling camera head, all engineered for durability and ease of use in demanding environments.
Function Description
The primary function of the BRUTE 20/20 is to provide visual inspection of pipes, typically ranging from 2 to 12 inches in diameter. The system allows operators to navigate a self-leveling camera through pipes, capture video recordings, and display real-time footage on the command module's screen. It is equipped with a digital footage counter to track the camera's position within the pipe. The system also includes a removable sonde that continuously transmits a 512Hz signal, enabling precise location of the camera head using a compatible locator.
The command module serves as the central control unit, featuring a display, a full QWERTY keyboard for text entry, and various buttons for system operation, recording, and playback. It supports on-demand recording to a USB port, allowing for efficient file transfer to an external computer. An integrated microphone and speaker facilitate audio recording and playback, enhancing the comprehensiveness of inspections.
The base frame, available in 200', 300', and 400' lengths, houses the stiff push rod and incorporates an integral digital footage counter. Its design allows the push rod to exit from the front, optimizing operation. The frame also includes a mounting bracket for the command module, ensuring a stable and integrated setup.
Important Technical Specifications
Camera:
- Self-Leveling: Yes, ensures the top of the pipe appears at the top of the display.
- Type: Color camera with LED light ring.
- Diameter x Length: 52.83mm Length X 32.99 Diameter (1.30” diameter).
- Skid Diameter: 2" & 3" (for 3-4" and 4-6" diameter pipes, respectively).
- Weight: 5.9 Ounces.
- LED Illumination: Hi-intensity LEDs provide illumination.
- Imager Sensitivity: 1 Lux.
- Construction: Stainless Steel Body.
- Submersion: 52 PSI @ 150 feet.
- Repairability: Repairable within 24 to 48 hours.
- Resolution & Brightness: Higher resolution and brightness.
- Water-Proof: Yes.
- Sonde: Removable, transmits at 512Hz.
Controller/Recorder (Command Module):
- Physical Dimensions: 12"L x 9"W x 11"H.
- Display: 720-480 resolution.
- Recording Capacity: 8 Gig (via USB port).
- Keyboard: Full QWERTY.
- Text Generator: Yes.
- Counter: Displays on screen FT/M (feet/meters).
- Digital Video Out: No.
- Analog Video In/Out: Yes.
- Controls: On Touch Recording.
- Power: 15V @ 4Amps (external power supply).
- USB Port: Standard recording device, for file transfer.
- Built-In Speaker: For audio and video playback.
- Built-In Microphone: For voice recordings.
Push Rod/Frame:
- Cable Lengths: 200', 300', 400'.
- Push Rod Diameter: 0.475” (0.465-0.485 inches).
- Overall Dimensions (200 ft. frame): 30"L x 16-1/2"W x 32-1/2"H.
- Weight (200 ft. frame): 62 lbs.
- Sonde Frequency: 512Hz.
- Frame Material: Rugged aluminum reel with anti-slide supports.
Usage Features
The BRUTE 20/20 is designed for intuitive operation. The command module features a clear display and a comprehensive set of controls:
- Brightness Up/Down: Adjusts camera head illumination.
- System Power ON/OFF: Red LED indicates system status.
- On-Screen Distance Counter: Toggles through 6 display positions and can be reset to zero.
- Microphone ON/OFF: Blue "MIC" LED indicates status.
- On-Demand Recording ON/OFF: Red blinking LED for "turning ON," Green LED for "ready for use."
- Speaker Volume ON/OFF: Adjusts sound playback in 5 steps.
- MENU Button: Accesses on-screen configuration menu and acts as a "soft" key.
- AUX Button: Functions as a "soft" key for on-screen display.
- TEXT WRITER Button: Accesses text-writer selection screen and acts as a "soft" key. The text writer offers four page options: No text (distance counter only), Contractor Form Page, Client Form Page, and Free Form Page.
- Remote Controls: A dedicated remote provides one-touch recording, display information toggle, zoom functionality, file selection/management, GOTO functions, menu navigation (GUIDE key), OK selection, and various playback controls (Stop, Play, Fast Rewind/Forward, Previous/Next, Slow).
The stiff push rod is specifically designed for longer pushing distances in 2"-12" pipes, though caution is advised against pushing it through 2” 90-degree bends to prevent breakage. The base frame's anti-slide supports are made of non-marring material, safe for all floor surfaces.
Maintenance Features
Regular maintenance is crucial for the longevity and performance of the BRUTE 20/20 system, and adherence to recommended procedures is necessary for warranty coverage.
- Command Module: The USB port, while having no moving parts, should be cleaned with a Q-tip or non-abrasive tool if water, dirt, or dust are present. The command module is not waterproof, and water damage is not covered under warranty.
- O-Rings: Critical for watertight integrity, O-rings should be inspected regularly and replaced as needed due to wear, tear, or age. All connections must be thoroughly cleaned and dried before re-connecting to prevent grit and water ingress.
- Camera Head: Covered by a one-year warranty against workmanship defects, provided there is no external damage (e.g., broken window, deformed housing). The camera head is waterproof internally.
- Skids: The BRUTE 20/20 includes small and large protective skids that MUST be used at all times to center the camera head and protect it from wear. Failure to use skids can lead to direct wear on the camera head, potentially breaching the window seal and allowing water in, which will void the warranty. Skids are one-piece devices held by three set screws and can be removed with an Allen wrench for camera head access.
- Hub Assembly: Houses the encoder, wiring terminals, and solder joints. While enclosed, it is not waterproof and should be cleaned with a damp cloth. A warning label explicitly states: "CAUTION: DO NOT POWER WASH THE HUB ASSEMBLY AREA."
- Push Rod: Terminations are covered by a one-year warranty for workmanship only; breakage or kinks in other parts of the rod are not covered.
- Debris Bag (Optional): Available in two sizes, this item minimizes drippings when working indoors and is easily removable for cleaning.
Troubleshooting guidance is provided for common issues such as fog inside the camera lens (indicating a seal failure, requiring professional assistance), loss of video during operation (requiring live-personal support), absence of the distance counter (toggle with "POS" button, or contact support), and loss of LED lights (verify brightness settings, check connections, or contact support). The manual also addresses the command module displaying in black and white, attributing it to PAL mode activation when the camera head is hot-swapped; the fix involves cycling the power button of the On Demand Recorder and ensuring the camera head is attached before turning on the recorder.
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