IInnssttrruuccttiioonn SShheeeett FFoorr TTooooll ##991111
Rev N/C
3/09
No.911-IS
11
555 Dawson Drive, Camarillo, CA 93012 Phone 805-482-6913 • Fax 805-482-7422
A Division of Thiessen Products, Inc.
H-D CRUISE DRIVE 6-SPEED TRAP DOOR BEARING REMOVER / INSTALLER TOOL
Use on any H-D 6-speed Cruise Drive transmission 2006 to present
This tool is designed to function on a work bench tool and removes or installs Cruise Drive trap door bearings without
using an arbor press.
Other recommended JIMS tools for H-D Cruise Drive 6-speed:
No. 989 Mainshaft pulley locknut socket tool No. 984 Trap door remover tool
No. 900 Main drive gear and bearing remover / installer tool No. 985 Shift fork shaft remover tool
No. 972 Main drive gear seal installer tool
No. 992 Modular transmission stand, all Twin Cams
No. 349920-84 Mainshaft race remover
Read complete instructions thoroughly before disassembling or
assembling. Refer to figure No.'s, parts lists and reference drawings.
NOTE: IF YOU DO NOT KNOW WHAT YOU’RE DOING , DO NOT
DO IT! ALWAYS WEAR SAFETY GLASSES OR OTHER FACE
AND EYE PROTECTION SUCH AS A FULL FACE WITH EYE
PROTECTION. JIMS IS NOT RESPONSIBLE FOR DAMAGE,
INJURY, YOUR WORK, OR THE QUALITY AND SAFETY OF
YOUR WORK.
OTHER TOOLS RECOMMENDED FOR USE WITH THIS TOOL
2 - 3/4'' Socket or box end wrench 1 - 3/8" Ratchet wrench
1 - 3/16" Allen wrench or Allen socket 1- Quality retaining ring pliers
1- Safety glasses 1 - H-D Service Manual
Removing The Old Trap Door Bearing
1. Refer to H-D Service Manual for tear down of the transmission assembly
to the point of removing the trap door from the case using JIMS
®
tool No 984. Also you will need to remove mainshaft
and countershaft gear assemblies from door bearings per service manual.
2. Remove retaining rings that sit against the two door bearings on trap door.
Always wear safety glasses while performing this service.
3. We will instruct you on removing the front door bearing. Notice the two
dowel pins on the outer side of trap door.
See Fig 2. Set tool lower plate
No.
911-1 on trap door and locate on dowel pin. You should have the
plate lasered letter "B" facing upward toward you.
See Fig 2.
4. Next place the upper tool plate No. 911-2 on top of lower plate No. 911-
1. The upper plate should have laser marked side with the letter "B" facing
you. Now install lightly lubed three 1/4" Allen screws No.
1203. into the
three 1/4" holes on top of the upper plate thus attaching tool to trap door.
Torque 3 allen screws to
100 inch pounds. See Fig 3.
5. Next lube threads on tool screw No.1024. and install into No. 911-2 upper
plate. Thread screw into bearing I.D. until screw is about a 1/2" past bear-
PARTS AVAILABLE SEPARATELY
No. Qty. Description Part No.
11 Lower plate 911-1
21 Upper plate 911-2
31 Installer pilot 1077-2
41 Screw 1024
53 Allen screw 1/4-20 x 2" 1203
61 Nut 5/8-18 1065
71 Washer 5/8 SAE 1064
2
FIG 1
5 4 7 6
3
1
FIG 2
Dowel
Pin
Dowel
Pin
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