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JLG G10-55A User Manual

JLG G10-55A
160 pages
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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
An Oshkosh Corporation Company
Models
G10-55A
G12-55A
S/N 0160045636 & After including
0160045082, 0160045094,
0160045209, 0160045295,
0160045296, 0160045449
31200745
Revised
October 3, 2014

Table of Contents

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JLG G10-55A Specifications

General IconGeneral
Maximum Lift Capacity10000 lbs
Maximum Lift Height55 ft
TransmissionPowershift
Engine TypeDiesel
Drive4x4
Wheelbase132 in
Overall Length276 in
Overall Width8 ft 6 in

Summary

Read This First

Operator Qualifications

Details the requirements for machine operators, including training and physical condition.

Modifications

Information regarding modifications to the machine and compliance with standards.

Other Publications Available

Lists other related manuals and publications available for reference.

Machine Configuration

Explains how to identify the machine's configuration, such as fuel type.

Section 1 - General Safety Practices

1.1 Hazard Classification System

Defines DANGER, WARNING, and CAUTION signal words and symbols used in the manual.

1.2 General Precautions

Outlines essential safety rules to follow before operating the machine.

1.3 Operation Safety

Details critical safety procedures and hazards during machine operation.

1.4 ClearSky (if equipped)

Provides FCC compliance information for the ClearSky system, if installed.

Section 2 - Pre-Operation and Inspection

2.1 Pre-Operation Check and Inspection

Details the essential checks to perform before operating the machine.

2.2 Safety Decals

Lists and illustrates the required safety decals found on the machine.

2.3 Walk-Around Inspection

Provides a step-by-step guide for conducting a thorough walk-around inspection.

2.4 Warm-Up and Operational Checks

Outlines procedures for warming up and functionally checking machine systems.

2.5 Operator Cab

Information on the operator's cab structure, safety features, and condition.

2.6 Windows

Guidelines for maintaining clean and unobstructed windows and mirrors.

Section 3 - Controls and Indicators

3.1 General

Introduces the section covering machine controls and indicators.

3.2 Controls

Identifies and describes the function of all major machine controls.

Right Hand Panel

Details controls located on the right side panel, including HVAC and lighting switches.

3.3 Steer Modes

Explains the different steering modes and how to select them.

3.4 Operator Seat

Information on adjusting the operator seat for optimal position and comfort.

3.5 Reverse Sensor System (if equipped)

Procedures for checking the functionality of the reverse sensor system.

3.6 Boom Angle and Extension Indicators

Explains the indicators used to monitor boom angle and extension.

Section 4 - Operation

4.1 Engine

Covers procedures for starting, operating, and shutting down the engine.

4.2 Operating with a Non-Suspended Load

Guidelines for safely lifting, transporting, and placing non-suspended loads.

4.3 Operating with a Suspended Load

Procedures for safely lifting, transporting, and placing suspended loads.

4.4 Loading and Securing for Transport

Instructions for safely loading and securing the machine for transportation.

Section 5 - Attachments

5.1 Approved Attachments

Criteria for approving and using attachments with the telehandler.

5.2 Unapproved Attachments

Reasons not to use unapproved attachments and associated risks.

5.3 JLG Supplied Attachments

Lists JLG-supplied attachments compatible with the models.

5.4 Telehandler/Attachment/Fork Capacity

How to determine the maximum safe lifting capacity of the telehandler and attachment.

5.5 Use of the Capacity Chart

Step-by-step guide to correctly interpret and use capacity charts for safe operation.

5.6 Attachment Installation

Procedures for safely installing attachments onto the telehandler.

5.7 Adjusting/Moving Forks

Instructions for positioning and adjusting the forks on the carriage.

Carriage w/Forks

Operation details for the fork carriage attachment.

Side Shift Carriage

Operation details for the side shift carriage attachment.

Side Tilt Carriage

Operation details for the side tilt carriage attachment.

Swing Carriage

Operation details for the swing carriage attachment.

Dual Fork Positioning Carriage

Operation details for the dual fork positioning carriage attachment.

Fork Extension

Installation and operation of fork extensions.

Mast Carriage

Operation details for the mast carriage attachment.

Mast Carriage w/Side Tilt

Operation details for mast carriage with side tilt.

Fork Mounted Hook

Installation and operation of the fork mounted hook attachment.

Truss Boom

Operation of the truss boom attachment, including winch control.

Bucket

Operation of the bucket attachment for loading and dumping material.

Grapple Bucket

Operation of the grapple bucket attachment for opening and closing.

Personnel Work Platform - Fork Mounted

Installation and use of personnel work platforms attached to forks.

SECTION 6 - EMERGENCY PROCEDURES

6.1 Towing a Disabled Product

Procedures for towing a telehandler that cannot move under its own power.

6.2 Emergency Lowering of Boom

Steps for safely lowering the boom in case of power failure.

6.3 Emergency Exit from Enclosed Cab

Methods for safely exiting the cab during an emergency.

SECTION 7 - LUBRICATION AND MAINTENANCE

7.1 Introduction

Introduces the section on lubrication and maintenance schedules.

7.2 General Maintenance Instructions

Provides general guidelines and precautions for performing maintenance.

7.3 Service and Maintenance Schedule

Outlines the recommended maintenance intervals for various components.

7.4 Lubrication Schedules

Details the specific lubrication points and frequencies.

7.5 Operator Maintenance Instructions

Tasks the operator can perform for maintenance.

SECTION 8 - ADDITIONAL CHECKS

8.1 General

General statement about system functionality and repair needs.

8.2 Reverse Sensor System (if equipped)

Procedures for checking the functionality of the reverse sensor system.

SECTION 9 - SPECIFICATIONS

9.1 Product Specifications

Details technical specifications for various machine components.

Capacities

Lists the fluid capacities for various machine systems.

Tires

Specifies tire sizes, pressures, and foam fill weights.

Performance

Details key performance metrics like lift capacity and travel speed.

Dimensions

Provides physical dimensions of the telehandler.

Maximum Ground Bearing Pressure

Specifies ground bearing pressure for different tire types.

Hand Signals

Standard Hand Signals

Illustrates standard hand signals for machine operation.

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