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JLG TOUCAN 26E Service Manual

JLG TOUCAN 26E
191 pages
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Service and Maintenance Manual
Models
TOUCAN 8E/20E
TOUCAN 10E/26E
P/N - 31210090
June 21, 2019
®
AS
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Table of Contents

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JLG TOUCAN 26E Specifications

General IconGeneral
BrandJLG
ModelTOUCAN 26E
CategoryForklifts
LanguageEnglish

Summary

Section A - Introduction and Maintenance Safety Precautions

Maintenance Safety Precautions

Lists specific safety rules to follow during maintenance to prevent injury or damage.

Section 1 - Operating Specifications

Section 2 - General Service Information

Machine Preparation, Inspection, and Maintenance

Covers general procedures for preparing, inspecting, and maintaining the machine.

Preventive Maintenance and Inspection Schedule

Details the inspection and maintenance schedule based on frequency and area.

Section 3 - Theory of Operation

Interlocks and System Functions

Explains system inputs like limit switches, overload, tilt, and chain slack sensors.

Section 4 - Chassis Mounted Components

Drive Motors and Brakes

Covers drive motor assembly, brake dust cleaning, disassembly, and wear checking.

Section 5 - Turntable and Vertical Mast

Swing Bearing Maintenance

Covers checking swing bearing bolts, lubrication, and replacement procedures.

Mast and Rollers Setting

Covers procedures for setting top and bottom rollers and mast vertical alignment.

Lifting Chains Service

Details lifting chains inspection, lubrication, removal, installation, and tension adjustment.

Mast Cylinder Service

Provides procedures for mast cylinder removal, installation, and disassembly.

Section 6 - Jib and Platform

Overload System Verification and Setting

Explains how to verify and set the overload system functionality.

Jib Cylinder Service

Covers jib cylinder removal, installation, and disassembly procedures.

Section 7 - Hydraulics

Hydraulic Tank Service

Covers checking oil level, adding oil, draining, cleaning, and filling the hydraulic tank.

Cylinders Holding Valves and Repair

Details removal, installation, disassembly, and inspection of cylinder holding valves.

Section 8 - Control Components

Battery Maintenance and Safety

Provides instructions for battery maintenance, safety practices, and troubleshooting.

Section 9 - JLG Control System

Hand Held Analyzer Operation

Covers connecting, using, and navigating the analyzer's menus and access levels.

Calibration Instructions

Provides calibration procedures for steer sensor, overload system, joysticks, and pressure relief valve.

Section 10 - Diagnostic Trouble Codes

DTC Check Tables

Provides detailed tables of fault messages, descriptions, and check procedures.

Section 11 - General Electrical Information & Schematics

Wiring Harnesses and Schematics

Provides wiring diagrams and schematics for electrical and hydraulic systems.

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