Johnson Controls tyco NG-1 1150 User Manual

Model NG-1 1150, NG-1 1500, NG-1 2000,
and NG-1 3000 Stand-Alone Nitrogen Generator
Page 1 of 8 JUNE 2020 TFP1253
Worldwide
Contacts
www.tyco-fire.com
IMPORTANT
Refer to Technical Data Sheet
TFP2300 for warnings pertaining to
regulatory and health information.
General
Description
The TYCO NG-1 1150, NG-1 1500, NG-1
2000, and NG-1 3000 Stand-Alone
Nitrogen Generators are designed to
facilitate the Dry Pipe Nitrogen Inerting
(DPNI) process for controlling oxygen
corrosion in dry and preaction fire
sprinkler systems, and provide super-
visory maintenance gas. Designed
for “plug and play” performance in a
typical dry or preaction fire sprinkler
system, the nitrogen generator utilizes
membrane separation technology that
produces 98%+ nitrogen on demand
without the need for nitrogen storage.
The Nitrogen Generator is an on-site
nitrogen generation system that
is designed to be installed in-line
between the compressed air supply
and the sprinkler system riser(s). The
system provides DPNI for single or mul-
tiple zones depending on:
• the number of systems,
• the volume of the largest system
• the cumulative volume of all systems
being supplied
The generator includes an external
bypass valve for maintenance or for
“fast fill” needs to meet the NATIONAL
FIRE PROTECTION AGENCY (NFPA) 13
30-minute fill requirement for dry pipe
and preaction fire protection systems.
The Nitrogen Generator is designed
to nitrogen inert all of the zones being
served within 14 days. Thereafter, it
will continue to automatically provide
supervisory nitrogen gas sufficient for
pressure maintenance of the fire sprin-
kler system(s).
The Nitrogen Generator facilitates the
patented “fill and purge” breathing
process in the fire sprinkler system
when paired with an oxygen removal
vent installed on the sprinkler riser such
as the TYCO Manual Air Vent (TAV-D)
or the TYCO Dry SMART Vent (TSV-D).
Refer to TFP1262 for more information
on TYCO Dry Air Vent (TAV-D), and to
TFP1263 for more information on TYCO
SMART Air Vent (TSV-D).
System Assembly
The TYCO Nitrogen Generator unit
includes the following components:
• Steel enclosure cabinet with mem-
brane type nitrogen generator (no
nitrogen gas storage) and manual
bypass
• Power supply:
120 VAC/Single phase/60Hz
(230 VAC/Single phase/50Hz)
• Single point nitrogen/air discharge –
1/2 in. NPT
• Hour Run Meter
• Cycle Counter
System Status
The TYCO Nitrogen Generator includes
the following system status indicators:
• Bypass Mode Alarm Indicator -
Nitrogen generator is in the By-Pass
mode (flashing indicator). See Fig-
ure 4.
• Leak Monitoring Alarm - Nitrogen
generator is running excessively
(audible signal).
System Input/Output
Signals
The TYCO Nitrogen Generator includes
the following monitoring outputs:
Digital Outputs
• Power On/Off
• Bypass Mode Alarm
• Nitrogen Generator Running
• Leak Monitoring
Analog Outputs
• Nitrogen Supply Line Pressure
Support Equipment
The Nitrogen Generator is designed to
be used in conjunction with the TYCO
AMD-1 Air Maintenance Device, the
TYCO Handheld Gas Analyzer (THGA),
and the Riser-mounted TYCO Dry Air
Vent (TAV-D), or TYCO Dry SMART
Vent (TSV-D), as part of the com-
plete Dry Pipe Nitrogen Inerting (DPNI)
system. Refer to TFP1267 for more
information on the TYCO Handheld
Gas Analyzer.
The TYCO Nitrogen Generator can
be used with the following optional
equipment:
• TYCO Model TSGA SMART Gas
Analyzer - one for each nitrogen
generator is recommended. Refer to
TFP1270 Model TSGA SMART Gas
Analyzer for more information.
• TYCO Model TILD In-Line Corro-
sion Detector - monitoring at least
one for each sprinkler system is rec-
ommended. Refer to Technical Data
Sheet TFP1261 TYCO Model TILD
In-Line Corrosion Detector for more
information.
TYCO NG1
Compressors
The TYCO NG1 Compressors are
paired with the TYCO NG-1 1150,
NG-1 1500, NG-1 2000, and NG-1
3000 Nitrogen Generator in facilitating
the Dry Pipe Nitrogen Inerting (DPNI)
process in dry and preaction fire sprin-
kler systems as well as Wet Pipe Nitro-
gen Inerting (WPNI) process in wet pipe
sprinkler systems. The air compressors

Johnson Controls tyco NG-1 1150 Specifications

General

Brand	Johnson Controls
Model	tyco NG-1 1150
Category	Portable Generator
Language	English

Summary

NG-1 Nitrogen Generator General Description

System Assembly

Lists the components included in the TYCO Nitrogen Generator unit, such as enclosure and power supply.

System Status Indicators

Details system status indicators including Bypass Mode Alarm and Leak Monitoring.

System Input/Output Signals

Outlines the digital and analog monitoring outputs available from the nitrogen generator.

Support Equipment

Mentions supporting equipment like the AMD-1, THGA, and Dry SMART Vent.

TYCO NG1 Compressors Overview

Compressor Features

Describes features of the NG1 compressors, including horsepower and air receiver tank specifications.

Installation Schematic and Dimensions

Installation Schematic

Provides a visual representation of the nitrogen generator and compressor system layout.

Cabinet Dimensions and Weight

Details the physical dimensions and weight of the nitrogen generator cabinets.

Operating Performance Data

Outlines the performance specifications like minimum supply air and system capacities.

Technical Data - NG-1 Nitrogen Generators

Approvals and Listings

Lists the certifications and compliance standards for the nitrogen generators.

Cabinet and Unit Specifications

Covers cabinet dimensions, weight, operating temperature, and power supply details.

Gas and Drain Connections

Specifies the NPT/BSPP connection types for gas and drain lines.

Nitrogen Quality and Water Dew Point

Defines the purity of nitrogen produced and the water dew point.

Technical Data - NG1 Compressors

Compressor Dimensions and Weight

Provides dimensions and weight for compressors across different regions.

Compressor Power Supply and Consumption

Details power supply voltages, phases, and consumption for compressors.

Compressor Air Connections

Specifies the NPT/BSPP air connection types for compressors by region.

Installation Procedures

Mounting the Nitrogen Generator

Guidance on selecting a proper mounting location for the nitrogen generator.

Power Supply Connection

Instructions for connecting the dedicated power supply to the generator.

Plumbing Nitrogen/Air Supply Line

Details on connecting the nitrogen/air discharge to the sprinkler system.

Plumbing Condensate Drain Line

Instructions for plumbing the condensate drain connection.

System Signals and Monitoring

Information on connecting generator signals to building management systems.

System Signal Monitor and Power Supply Connection

Americas System Connection Diagram

Diagram showing signal monitor and power supply connections for Americas.

EMEA/APAC System Connection Diagram

Diagram showing signal monitor and power supply connections for EMEA/APAC.

Compressor Power Supply and Plumbing

Compressor Power Supply Requirements

Details on providing compatible power supply to the air compressors.

Plumbing Air Supply Line to Generator

Instructions for connecting compressor air discharge to the nitrogen generator.

Plumbing Condensate Drain Line

Guidance on plumbing the condensate drain line for the air compressor.

Maintenance Procedures

Nitrogen Generator Filter Replacement

Step-by-step guide for replacing the three cartridge filters in the generator.

Water Separator Maintenance

Instructions for inspecting and cleaning the water separator housing.

Ordering and Warranty Information

Generator Filter Cartridge Replacement

Details on closing valves and restoring power after filter replacement.

Compressor Maintenance Reference

Directs users to the manufacturer's manual for compressor maintenance.

Ordering Procedure

Information on how to order replacement parts and optional equipment.