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Johnson Controls YORK RP-4400 - User Manual

Johnson Controls YORK RP-4400
54 pages
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WATER-COOLED REFRIGERANT
RECOVERY AND RECYCLING UNITS
OPERATION & MAINTENANCE Supersedes: 50.40-OM1 (904) Form 50.40-OM1 (713)
Issue Date:
July 17, 2013
RSR UNITS
LD17583
PORTABLE
RECOVERY
PAK™
LD17585
EASYTANK™
LD17584

Table of Contents

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Johnson Controls YORK RP-4400 Specifications

General IconGeneral
BrandJohnson Controls
ModelYORK RP-4400
CategoryTest Equipment
LanguageEnglish

Summary

General Safety Guidelines

Section 1 - Introduction

Safety Summary

Outlines general safety precautions for installation and servicing of equipment.

RSR Models Mechanical Specifications

Portable Recovery Pak Mechanical Specifications

Easy Tank Mechanical Specifications

Section 2 - Operation

General Operation and Function

Explains the RSR unit's role in refrigerant recovery and the basic transfer process.

Pre-Operation Checks

Covers setting pressure controls and checking oil levels before starting recovery.

Refrigerant Storage;Recycle System Operation

Details operating the system for refrigerant recovery.

Liquid Transfer Procedure

Explains the initial phase of refrigerant recovery via liquid transfer.

Gas Pump Out Procedure

Describes removing remaining refrigerant gas from the unit.

Final Vacuum and EPA Regulations

Lists required vacuum levels for different unit types per EPA.

Non-Condensible Gas Detection and Removal

Explains how to check for and vent non-condensible gases.

Unit Charging with Refrigerant

Explains charging the unit with refrigerant gas and liquid.

Section 4 - Maintenance Procedures

Filter Dryer Element Replacement

Step-by-step instructions for replacing the filter dryer element.

Adding or Changing Oil (High Pressure Units)

Instructions for checking and adding oil to the compressor's oil sump.

Changing Oil (Low Pressure Units)

Instructions for adding/changing oil in vacuum pumps, including flushing.

Compressor Servicing and Performance Checks

General care, diagnostics for compressor performance, and leak checks.

CFC 1000 Compressor Shaft Seal Servicing

Specific instructions for servicing the shaft seal on CFC 1000 compressors.

Seal Assembly Installation

Steps for installing the compressor shaft seal assembly.

Valve Plate and Head Servicing

Procedures for removing and installing the cylinder head and valve plate.

Section 5 - Replacement Parts and Kits

Model 16799 Compressor Shaft Seal Servicing

Instructions for servicing the shaft seal on Model 16799 compressors.

Changing the Valve Plate Assembly

Step-by-step guide for changing the valve plate assembly.

Compressor Data Sheet - Model 51 VSM

Compressor Parts Diagram - 51 VSM

Compressor Parts List - 51 VSM

Compressor Maintenance Instructions - 51 VSM

Compressor Refrigerating Capacity - 51 VSM

Compressor Specifications - 51 VSM

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