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Johnson 90 PL User Manual

Johnson 90 PL
56 pages
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2004
PL, PX, CX, GL
90 THRU 175 HORSEPOWER
*0000000*
Operator's Guide
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Johnson 90 PL Specifications

General IconGeneral
Cylinders3
Engine Type2-Stroke
Model90 PL
CategoryOutboard Motor
Fuel TypeGasoline
Starting SystemElectric
SteeringRemote
WOT RPM4500-5500
Horsepower90 hp
Shaft Length20 in
Fuel SystemCarbureted
Gear Ratio2.0:1

Summary

General Information and Safety

Safety: The Right Place to Get Started

Essential safety information to prevent personal injury and equipment damage.

Product References and Specifications

Owner Identification and Technical Data

Details on identifying your outboard and accessing technical literature.

Bombardier Limited Warranty

Warranty Coverage, Conditions, and Assistance

Explains warranty terms, coverage, exclusions, limitations, and consumer support.

Outboard Features

Outboard Component Overview

Illustrations and descriptions of major outboard components.

Engine Specifications

Detailed Technical Data

Technical specifications for 90, 115, 150, and 175 HP models.

Remote Control Systems

Operation and Emergency Stop

How to operate remote controls and use the emergency stop system.

Engine Monitoring

System Check Gauge and Alerts

Understanding the System Check gauge, warning lights, and alerts.

Fuel and Oil Management

Fuel, Oil, and Additive Requirements

Specifications for fuel, oil, additives, and mixing ratios.

Fuel and Oil System Setup

Connecting and maintaining fuel and oil systems for proper function.

Engine Starting and Break-In

New Engine Break-In Procedure

Proper steps for breaking in a new outboard engine for optimal performance.

Starting Procedures

Pre-start checks, cold/warm engine starting, and post-start operations.

Operation and Speed Control

Shifting, Speed Control, and Fuel Economy

How to shift gears, control speed, and use fast idle for fuel economy.

Performance Tuning and Handling

Power Trim, Tilt, and Propeller Selection

Adjusting trim/tilt, using gauges, and selecting the right propeller.

Optimizing Trim for Performance

Adjusting trim positions for best fuel economy, speed, and handling.

Maintenance and Care

Propeller, Mooring, and Flushing

Selecting propellers, mooring, and flushing the cooling system.

Overheating, Trailering, and Storage

Preventing overheating, safe trailering, and motor storage procedures.

Special Operating Conditions

Advice for operating in salt water, weedy water, high altitude, and freezing weather.

Scheduled Maintenance and Troubleshooting

Maintenance Schedules and Inspections

Routine maintenance schedules, 10-hour, off-season, and pre-season service.

Troubleshooting Common Issues

Guide to diagnosing and resolving common engine and boat problems.

Final Checks and Operator Readiness

Battery Maintenance and Installation

Proper installation and maintenance of the boat battery.

Operator Readiness Test

Questions to ensure the operator is prepared for safe boat and motor operation.

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