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Johnson J15RSUA User Manual

Johnson J15RSUA
229 pages
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Table of Contents

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Johnson J15RSUA Specifications

General IconGeneral
Horsepower15 HP
Engine Type2-Stroke
Starting SystemManual
Shaft Length15 inches
Weight74 lbs
Fuel TypeGasoline
Cylinders2

Summary

SAFETY INFORMATION

DANGER

Indicates an imminently hazardous situation that WILL result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that CAN result in severe injury or death.

CAUTION

Indicates a potentially hazardous situation that MAY result in minor or moderate injury or property damage.

SERVICE SPECIFICATIONS AND SPECIAL TOOLS

STANDARD TORQUE SPECIFICATIONS

Lists standard torque values for various fastener sizes when specific values are not provided.

SPECIAL TOOLS

Lists and illustrates specialized tools required for servicing the outboard.

INSTALLATION AND PREDELIVERY

OUTBOARD INSTALLATION

Covers hull preparation, transom measuring, drilling, and mounting procedures.

OUTBOARD RIGGING

Covers procedures for routing cables, hoses, and wires for proper outboard operation.

PROPELLERS

Guides on selecting the correct propeller for optimal engine performance and boat handling.

MAINTENANCE

INSPECTION AND MAINTENANCE SCHEDULE

Outlines routine inspection and maintenance tasks and their recommended frequencies.

SYNCHRONIZATION AND LINKAGE ADJUSTMENTS

Details procedures for synchronizing and adjusting engine controls and linkages.

10-HOUR INSPECTION

Provides a comprehensive checklist for the initial 10-hour service interval.

ELECTRICAL

CHARGING SYSTEM TESTS

Provides a check chart and procedures for testing the charging system's output and components.

ELECTRIC STARTER TESTS

Provides step-by-step tests for the electric starter, including voltage and continuity checks.

ELECTRIC STARTER SERVICING

Provides detailed steps for removing, disassembling, cleaning, and assembling the electric starter.

IGNITION

TROUBLESHOOTING

Provides a systematic approach to diagnosing ignition system problems.

IGNITION SYSTEM TESTS

Details various tests to diagnose ignition system issues, including output and stop circuit tests.

Ignition Coil Tests

Provides resistance and spark plug lead tests for the ignition coil.

FUEL SYSTEM

FUEL PUMP SERVICE

Provides procedures for testing, disassembling, cleaning, and assembling the fuel pump.

CARBURETOR SERVICE

Covers carburetor removal, disassembly, cleaning, assembly, installation, and mixture adjustment.

POWERHEAD

NEUTRAL START PROTECTION

Explains the neutral start protection system and how to test its operation.

REMOVAL

Provides step-by-step instructions for removing the powerhead from the exhaust housing.

MIDSECTION

TORQUE CHART

Lists torque specifications for midsection fasteners and components.

GEARCASE

MANUAL STARTER

DISASSEMBLY

Provides step-by-step instructions for disassembling the manual starter.

INSTALLATION

Covers the installation of the manual starter onto the engine.

SAFETY

MARINE PRODUCTS AND THE SAFETY OF PEOPLE WHO USE THEM

Discusses safe boating practices and user responsibilities for product safety.

Outboard Fuel, Electrical System, and Safety

Addresses safety precautions related to fuel and electrical systems to prevent fire and explosion.

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