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J+J J3C - DIN Plug Connectivity and Wiring; Common DIN Plug Wiring and Installation Issues

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Page 16 of 18
DIN PLUG ISSUES
REPORTED FAULT
POSSIBLE REASON(S)
POSSIBLE SOLUTIONS/ ADVICE
Common Din plug
issues
Wiring issues
Incorrect wiring.
Check wiring diagram to confirm that the right cable is connected to the right pin.
• The power connection is grey (pug and base) with neutral in pin 1 and a switchable live between pins 2 (to close) and 3 (to open),
• The end of travel confirmation (black plug & base) is live on pin 1 and neutral on 2 and 3.
• NEVER connect the grey plug to the black base or vice versa, otherwise short circuits will irreparably damage the actuator. Such
damage is not covered by the warranty.
The DIN plug base is marked with the pin numbers, and the plugs (and bases) are colour coded.
The stripped part of the cable is too long and can touch and short with other pins.
Cable gauge too big for size of connector
Trapped cables when plug cover replaced
Cables damaged when securing screw re-inserted when cover replaced (usually occurs when cables are trapped under cover on re-
assembly)
DIN plug seals not fitted, or if profiled seals, fitted the wrong way round.
Securing screws over-tightened, under-tightened, or not fitted at all.
Cable gland (strain relief) not fitted, or incorrectly fitted can allow water ingress/ condensation. Also, small gauge (outside diameter)
cable can eliminate the effectiveness of the cable gland, again allowing ingress/ condensation.
If the DIN plugs are knocked the bases can come away from the housing ingress protection is lost.

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