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JST CMKS-L - User Manual

JST CMKS-L
31 pages
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H:\0 - Quality Documents\2 Department\Tech Serv\Application tooling\Applicators and Die sets\TS174-00
CMKS-L Manual.doc
CMKS-L
INDUSTRY STANDARD APPLICATOR
OPERATION
MANUAL
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Summary

For Safe Use

Applicator Ram Slide

Slide Assembly

Details on the assembly and components of the applicator's ram slide mechanism.

Ram Slide Trouble Shooting

Common issues and solutions for the ram slide assembly, including dial and pin problems.

Ejector

Ejector Purpose

Explains the function of the ejector in stripping the terminal from the punches.

Ejector Assembly

Step-by-step guide for assembling the ejector punch and holder.

Upper Die Parts

Assembling Upper Die Parts

Instructions for correctly orienting and fitting upper die components.

Upper Die Parts Trouble Shooting

Resolving issues with punches or spacers not moving freely.

Lower Die Parts

Assembling Lower Die Parts

Procedure for correctly assembling the lower die parts onto the die plate.

Feed Plate Base

Assembling Feed Plate Base

Instructions for fitting the feed plate base and ensuring free movement.

Guide Plates

Positioning of the Guide Plates

Guidance on aligning guide plates for smooth terminal strip movement.

Terminal Feed Pitch

Adjusting Terminal Feed Pitch

How to adjust the feed finger pitch for correct terminal feeding.

Pressure Pad

Pressure Pad Adjustment

Adjusting the pressure pad to ensure terminal stays in position over the anvil.

Terminal Feed Position

Adjusting Terminal Feed Position

Steps to adjust the feed finger position for correct terminal placement during crimping.

Additional Information

Wire Stop; Stripper

Description of the wire stop/stripper's function and correct positioning.

Cam Roller and Cam Roller Shaft

Explanation of the cam roller's role in moving the feed finger.

Crimp Height

Conductor Crimp Height

Guide to adjusting the conductor crimp height using the top dial.

Insulation Crimp Height

Guide to adjusting the insulation crimp height using the lower dial.

Parts List

CMKS-L Applicator Exploded View

Quality Statement

Daily Care

Weekly Care

Crimping Specifications

Checks Before Crimping

Verify all wires, terminals, and dies are correct and suitable for the application.

Stripping Wire Insulation

Properly strip wire insulation to the correct length without damaging conductors or causing fraying.

Crimping

Follow safety precautions and procedural steps for effective and safe terminal crimping operations.

Correctly Crimped Conditions

Ensure crimped terminals meet all appearance, dimensional, and integrity standards for proper functionality.

Check-points for correct Crimping

Daily checks for wire barrel, insulation barrel, and overall crimped appearance ensure quality.

JST CMKS-L Specifications

General IconGeneral
BrandJST
ModelCMKS-L
CategoryIndustrial Equipment
LanguageEnglish

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