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JUKI RS-1R User Manual

JUKI RS-1R
361 pages
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Fast Smart Modular Mounter
RS-1/RS-1XL/RS-1R
MAINTENANCE GUIDE

Table of Contents

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JUKI RS-1R Specifications

General IconGeneral
BrandJUKI
ModelRS-1R
CategoryRacks & Stands
LanguageEnglish

Summary

1. X-Y UNIT

1-1. Replacing the Servomotor

Procedures for replacing X, YL, and YR servomotors, including coupling adjustments.

1-2. Replacing Limit and Origin Near Sensors

Steps for replacing X/Y axis limit/home sensors and checking sensor operation.

1-6. Replacing the X Ball Screw

Guide for preparing, removing, mounting, and adjusting the X ball screw assembly.

1-7. Replacing the Y Ball Screw

Steps for preparing, removing, mounting, and adjusting the Y ball screw assembly.

2 Head

2-1. 8-Nozzle Head Components

Procedures for replacing head unit, motors (Z, θ, ZA), belts, ball screws, and sensors.

2-2. Readjustment After Head Unit Replacement

Table detailing MS parameters and readjustment items post head unit replacement.

5 Board Transport

5-1. Replacing the Transport Belt

Instructions for replacing transport belts, adjusting tension pulley, and belt tension.

5-2. Replacing the Transport Pulley

Information on transport pulley types (A and B) and mounting considerations.

5-3. Replacing Conveyor (Board Transport) Motor

Detailed steps for replacing the conveyor motor and adjusting belt tension.

5-4. Replacing AWC (Board Width Adjustment) Motor

Procedure for replacing AWC motor and adjusting timing belt tension to specification.

5-5. Replacing the Timing Belt

Instructions for replacing timing belts for transport width and conveyor motor.

5-11. Replacing Support Table Motor (BU Table Motor)

Steps for removing support table, motor, and reassembling components.

8 Feeder Bank

9 Tape Cutter

9-2. Replacing the Tape Cutter Blade

Detailed instructions and safety precautions for replacing tape cutter blades.

12. Electrical Components

12-1. Layout of Electrical Components

Diagrams showing the location of electrical components on the machine.

12-8. Transport Unit

Details on the transport unit structure, board connections, and motor assemblies.

13. Other Units

13-2. Replacing the System Disk

Steps for replacing the SSD, including required components and procedures.

14 VCS

14-1. Replacing VCS Cylinder (Up-Down cylinder)

Steps for removing VCS frame, cables, air tubes, and replacing the cylinder.

14-5. Replacing and Adjusting the Camera

Procedure for replacing camera assembly, securing screws, and performing scaling/offset.

15 Solder Recognition and Placement Position Correction

15-1. Replacing Solder Recognition Light Board

Steps for replacing solder recognition light board, including screw and part removal.

16 Load Cell

16-1. Replacing the Load Cell

Procedure for replacing load cell, amplifier, chip box, and base, matching serial numbers.

17 Coplanarity Sensor

17-1. Replacing the Sensor

Steps for detaching trash guide, bottom cover, and replacing sensor fixing screws.

17-2. Changing IP Address of Coplanarity CPU

Procedure for changing coplanarity CPU IP address via network settings and C-drive update.

18 CVS

18-1. Changing the CONTACT SUB UNIT

Procedure for changing CONTACT SUB UNIT, including cable disconnection and board alignment.

19 Nozzle RFID READER

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