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Julabo F25-ME User Manual

Julabo F25-ME
68 pages
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Operating Manual
ME
English
Refrigerated and
Heating Circulators
F25-ME
F26-ME
F32-ME
F33-ME
F34-ME
FP40-ME
FP50-ME
water-cooled
FPW50-ME
Translation of the Original Operating Manual
19530512-V1.doc 14.03.16
w ww. . com
information@itm.com1.800.561.8187

Table of Contents

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Julabo F25-ME Specifications

General IconGeneral
BrandJulabo
ModelF25-ME
CategoryThermostat
LanguageEnglish

Summary

JULABO Quality Management System

Unpacking and Inspecting

Instructions for checking the unit and accessories for transport damage and reporting claims.

Intended Use and Product Description

Product Features and Operation

Overview of VFD display, programming, PID control, ATC, RS232, and pump system.

Application Restrictions

Specifies that circulators are not suitable for direct temperature control of specific products like foods or medical items.

Operator Responsibility and Safety

Operator Responsibilities

Outlines the operator's duty to ensure safe operation and qualified personnel.

Appropriate Operation

Defines who is authorized for configuration, installation, and routine operation.

General Safety Precautions

Handling Hazardous Materials

Advises on handling hazardous bath fluids and applying warning labels.

Thermal and Environmental Hazards

Highlights thermal dangers and general environmental conditions for operation.

Disposal Guidelines

Battery, Oil, and Refrigerant Disposal

Provides guidance on proper disposal of unit components and bath fluids.

Technical Specifications

F25-ME, F26-ME, F32-ME Specifications

Lists key technical data including temperature range, cooling capacity, dimensions, and power requirements.

Safety and Environmental Standards

IEC Safety Installations

Details safety installations like excess temperature and low liquid level protection according to IEC standards.

Environmental Conditions and Classification

Specifies operating environmental conditions, protection class, and voltage categories.

Explosive Environment Warning

Cautions against using the unit in explosive environments.

Cooling Water Connection and Quality

Cooling Water Circuit Precautions

Warns about risks like oil leakage and corrosion due to water quality.

Recommended Cooling Water Parameters

Lists parameters like pH, sulfate, hardness, and conductivity for suitable cooling water.

Operating Instructions and Safety Notes

Explanation of Safety Symbols

Defines the meaning of warning symbols like Warning, Caution, and Notice.

Explanation of Other Notes

Explains the usage of Note and Important icons within the manual.

General Safety Recommendations

Safe Operation and Maintenance

Provides essential safety recommendations for connecting, operating, and maintaining the unit.

User Safety Guidelines and Warnings

Fluid Handling and Reactor Safety

Addresses safety when controlling fluids in reactors, including hazardous substances.

Safety Installation Checks

Recommends periodic checks of excess temperature and low level protection systems.

California Proposition 65 Warning

Discloses potential health risks associated with chemicals in the product as per California law.

Circulator Controls and Display

Front and Rear Panel Overview

Identifies and describes the controls and connection sockets on the circulator's front and rear panels.

Navigation Key Functions

Explains the operation of the navigation keys for menu selection and value adjustment.

Circulator Interface Details

Menu Key Functions

Details the functions of specific menu keys used for navigation and selection.

VFD COMFORT-DISPLAY Information

Describes the content and indicators displayed on the VFD COMFORT-DISPLAY.

Connectors and Indicators

Lists and explains the purpose of various sockets, interfaces, and indicators on the unit.

Cooling Machine Operation

Cooling Machine Component Identification

Provides diagrams and labels for the cooling machine's front and rear views.

Cooling Machine Controls and Connections

Details the power switch, fuses, outlets, drain, pump connectors, and water connections.

Preparations for Operation

Installation Requirements

Covers unit placement, ventilation, refrigerant guidelines, and initial setup procedures.

Bath Fluid Selection and Safety

Discusses water quality and cautions regarding bath fluids with low fire points.

Bath Fluids and External Systems

Recommended Bath Fluids

Lists recommended bath fluids like soft water and water/glycol mixtures with their temperature ranges.

Connecting External Temperature Systems

Explains how to securely attach tubing and connect the circulator for external system temperature control.

Tubing for System Connections

Recommended Tubing and Accessories

Lists order numbers, materials, and temperature ranges for various tubing types and clamps.

Tubing Safety Recommendations

Provides crucial safety advice regarding tubing at high temperatures and general maintenance.

Filling and Draining Procedures

Bath Fluid Filling Instructions

Details how to fill the bath tank, including recommended maximum levels for water and oils.

Bath Fluid Draining Procedure

Outlines the steps for safely draining the bath fluid, including turning off the unit and using a vessel.

Operating Procedures: Startup

Power Connection Safety

Emphasizes correct power connection, grounding, and checking line voltage against specifications.

Circulator Startup Sequence

Describes turning on the unit, the self-test process, and the operating modes upon startup.

Unit Startup and Cooling Machine Control

Starting and Stopping the Circulator

Explains how to start and stop the circulator using the OK key.

Cooling Machine Control Logic

Details how the circulator automatically manages the cooling machine based on bath temperature.

Temperature Setting and Control

Using Pre-set Temperature Points

Guides on accessing and adjusting pre-programmed temperature setpoints (SETPNT 1, 2, 3).

Direct Temperature Adjustment

Direct Setpoint Adjustment

Explains how to directly change the active setpoint temperature at any time using the keypad.

Safety Installations and Warnings

Excess Temperature Protection Setup

Details how to set and configure the excess temperature protection (SAFETMP) for safety.

Low Level Protection and Warnings

Early Warning System for Low Fluid Level

Describes the two-stage low fluid level warning system and its shutdown mechanisms.

Warning and Shutdown Function Configuration

Configuring Warning/Shutdown Modes

Explains how to switch between warning and shutdown functions for temperature limits.

Over and Sub Temperature Warnings

Setting Over/Sub Temperature Warning Limits

Guides on setting OVERTMP and SUBTEMP values to monitor temperature deviations.

Menu Functions Overview

Menu Navigation and Structure

Introduces the main menu categories and how to navigate through them.

Program Functions

Starting a Pre-Set Program

Details the requirements and steps to start a previously created program sequence.

Program Creation and Management

Defining Program Sections (STEP)

Explains how to create temperature sequences by defining steps, duration, and target temperatures.

Pump Control and Adjustment

Setting Pump Capacity and Pressure

Guides on adjusting the pump's motor speed and pressure for optimal flow rate.

Unit Configuration Menu

Remote Control Configuration

Explains how to enable/disable remote control via RS232.

Autostart and Off-Mode Settings

Covers configuring autostart behavior and the off-mode for the circulating pump.

Time and Date Settings

Details how to set the internal clock and date for program timing.

Configuration Options

Remote Control Setup

Provides important measures and connection details for remote control operation.

Autostart Function Warnings

Warns about potential hazards when using the autostart function and describes its behavior after power loss.

Configuration Settings

Off-Mode Operation

Explains how to set the circulating pump to work in the OFF-mode.

Clock and Date Configuration

Describes setting the real-time clock for program timing and changing summer/winter time.

Factory Reset Procedure

Details how to reset all settings to factory defaults, excluding date and time.

Control Parameter Settings

Internal vs. External Control Selection

Explains how to switch between internal and external temperature control modes.

Control Dynamics and Parameters

Details parameters like DYNAMICS (NORM/APER) and other control characteristics.

Control Modes

External Sensor Setup and Accessories

Guides on connecting an external Pt100 sensor and lists available accessories.

Dynamic Control Parameters

Internal Dynamic Control Settings

Explains the NORM and APER parameters affecting internal temperature sequence.

External Control Parameters (XPU, XP, TN, TV)

Describes adjustment parameters for external control processes.

Internal PID Control Parameters

Internal PID Parameter Tuning

Details internal PID parameters (P, I, D) and provides optimization instructions for heat-up curves.

Serial Communication Settings

Baud Rate, Handshake, and Parity Configuration

Guides on setting serial interface parameters for PC communication.

Absolute Temperature Calibration (ATC)

Principle of ATC Calibration

Explains the purpose and principle of calibrating temperature differences using ATC.

ATC Calibration Types

1, 2, and 3-Point Calibration

Details the different calibration types and the value pairs required for each.

ATC Calibration Examples

3-Point Internal Calibration Example

Provides a step-by-step example of performing a 3-point calibration for internal control.

Setting Operational Limits

Setpoint and Heating/Cooling Limits

Defines adjustable limits for setpoints, maximum heating, and maximum cooling capacity.

Operational Limits Configuration

Internal Control Limits

Explains SETPOINT MAX/MIN, HEATMAX, and COOLMAX for internal control.

External Control Limits

Details INTERN MAX/MIN for external control and the benefits of limit setting.

Troubleshooting and Error Messages

Alarm Codes and Descriptions

Lists alarm codes, their meanings, and associated actions for complete shutdowns.

Electrical Connections and Interfaces

Pt100 Sensor Connection

Details the pin assignment and connection for the external Pt100 temperature sensor.

RS232 Serial Interface Details

Explains the RS232 port, pin assignments, and necessary interface cables.

Remote Control Operation

Remote Control Setup Procedure

Outlines steps to enable remote control by checking parameters, setting REMOTE ON, and connecting cables.

PC and Data System Communication

Command Transmission and Timing

Explains command structure, types, and timing requirements for safe data transfer.

Remote Command Reference

Outgoing Commands List

Provides a comprehensive list of outgoing commands for setting parameters and values.

Communication Protocol

Status Message Codes

Lists status messages indicating circulator states like Manual Stop or Remote Start.

Error Message Codes

Lists common error messages, their causes, and initial troubleshooting steps.

JULABO Service and Diagnostics

Online Remote Diagnosis with EasyBlackBox

Describes the black box feature and the EasyBlackBox program for data logging and diagnosis.

Cleaning, Maintenance, and Repairs

Maintaining Cooling Performance

Instructions on cleaning the condenser to ensure optimal cooling performance.

Cleaning Procedures

Guidelines for cleaning the bath tank, internal parts, and the unit's exterior.

Repair and Return Process

Procedures for contacting service, preparing the unit for return, and packing requirements.

Warranty Provisions

Initial Warranty Terms and Exclusions

Details the initial warranty period, what it covers, and common exclusions.

Buyer's Remedies and Seller's Liability

Outlines the buyer's sole remedies and limitations on the seller's liability.

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