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Jungheinrich EZS 350 User Manual

Jungheinrich EZS 350
125 pages
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08.09 -
11.14
51133023
EZS 350 / 350 XL / C40
Operating instructions G
EZS 350 XL
EZS C40
EZS 350

Table of Contents

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Jungheinrich EZS 350 Specifications

General IconGeneral
BrandJungheinrich
ModelEZS 350
CategoryFloor Machine
LanguageEnglish

Summary

Foreword

Notes on the Operating Instructions

General information about the structure and content of the operating instructions.

Safety Notices and Text Mark-ups

Explains the symbols used for safety instructions and important explanations.

Appendix

JH Traction Battery Operating Instructions

Operating instructions specific to Jungheinrich traction battery models.

Correct Use and Application

General

General description of the truck's intended purpose and usage guidelines.

Correct Application

Details on the proper and intended applications of the truck.

Approved Application Conditions

Specifies the environmental and operational conditions under which the truck can be used.

Proprietor Responsibilities

Outlines the duties and obligations of the truck's proprietor.

Adding Attachments and/or Accessories

Guidelines for mounting or installing additional equipment on the truck.

Truck Description

Application

Describes the primary function and design of the truck for transporting goods.

Assemblies and Functional Description

Details the various parts of the truck and their functions.

Assembly Overview

Provides a visual overview with itemized descriptions of the truck's components.

Functional Description

Explains the operational mechanisms and safety features of the truck.

Hourmeter

Details how service hours are counted for the truck's operation.

Hourmeter in Pedestrian Mode

Explains how service hours are counted when operating in pedestrian mode.

Technical Specifications

Performance Data

Lists key performance metrics such as drawbar pull and travel speed for different models.

Dimensions

Provides detailed dimensional specifications for the EZS 350, EZS 350 XL, and EZS C40 models.

Weights

Lists the net weight, axle load, and battery weight for each truck model.

Tyre Type

Specifies the tyre sizes and number of wheels for each model.

EN Norms

Details compliance with European standards for noise, vibration, and EMC.

Conditions of Use

Specifies the ambient temperature range for truck operation.

Identification Points and Data Plates

Data Plate

Explains the information provided on the truck's data plate.

Transport and Commissioning

Lifting by Crane

Provides instructions and safety warnings for lifting the truck using a crane.

Transport

Details procedures and safety measures for transporting the truck.

Using the Truck for the First Time

Step-by-step guide for initial setup and operation of the truck.

Battery - Servicing, Recharging, Replacement

Safety Regulations Governing the Handling of Lead-Acid Batteries

Essential safety rules for handling and working with lead-acid batteries.

Battery Types

Lists the standard battery types supplied with different truck models.

Exposing the Battery

Instructions on how to access the battery compartment for maintenance.

Charging the Battery

Detailed procedure and safety warnings for charging the truck's battery.

Battery Removal and Installation

Step-by-step guide for safely removing and installing the battery.

Operation

Safety Regulations for the Operation of the Forklift Truck

Rules and guidelines for the safe operation of the forklift truck.

Driver Authorisation

Specifies requirements for authorized personnel to operate the truck.

Driver's Rights, Obligations and Responsibilities

Outlines the driver's duties, responsibilities, and rights during operation.

Unauthorised Use of Truck

Rules against unauthorized operation and carrying passengers.

Damage and Faults

Procedures for reporting and handling truck damage or faults.

Repairs

Guidelines on who can perform repairs and restrictions on safety mechanism adjustments.

Hazardous Area

Defines hazardous areas and safety measures to be taken within them.

Safety Devices and Warning Labels

Emphasizes the importance of observing safety devices and warning labels.

Displays and Controls

Control/Display Functions

Detailed explanation of each control and display element and its function.

Battery Discharge Indicator

Explains the LED indicators for battery charge status and associated actions.

Starting up the Truck

Checks and Operations Before Daily Operation

Checklist for pre-operation checks to ensure safety and functionality.

Pre-start Inspections

Specific inspection steps to be completed before the truck is put into service.

Switching on the Truck

Step-by-step guide to safely start the truck using the key or code.

Operation

Parking the Truck Securely

Instructions for safely parking the truck, including safety precautions.

Battery Discharge Monitor

Explains the function and settings of the battery discharge monitor.

Industrial Truck Operation

Safety Regulations for Truck Operation

Comprehensive safety rules for operating the industrial truck in various conditions.

Travel Visibility

Guidelines for maintaining clear visibility while operating the truck.

Negotiating Slopes and Inclines

Rules for safely operating on slopes and inclines.

Negotiating Lifts and Docks

Procedures for entering and operating within lifts and docks.

Towing Trailers

Safety considerations and procedures for towing trailers with the truck.

Nature of Loads to be Carried

Guidelines for safely positioning and securing loads.

Emergency Disconnect, Travel, Steering, Braking

Emergency Disconnect

Instructions on using the emergency disconnect switch and its safety implications.

Travel

Operation of the truck's travel functions, including direction and speed control.

Steering

How to operate the truck's steering system using the JetPilot.

Brakes

Explanation of the different braking systems and their operation.

Pedestrian Mode

Travel Using the "Pedestrian" Button

How to operate the truck in pedestrian mode using the designated buttons.

Coupling Types

Double Decker Plug Coupling

Procedure for hitching and unhitching a trailer using the double decker plug coupling.

Rockinger Coupling

Instructions for using the Rockinger coupling with hand lever or remote control.

Travelling with Trailers

Towed Load

Safety considerations and load limits when towing.

Wind Loads

Effects of wind forces on truck stability and load securing.

Cornering with Trailers

Specific considerations for cornering when using trailers.

Travelling with a Trailer

Procedure for starting and travelling with a trailer attached.

Stopping with a Trailer

Procedure for safely stopping the truck when towing a trailer.

Seat Adjustment (XL and C40 only)

Adjust the Seat

Instructions for adjusting the driver's seat for comfort and proper positioning.

Fold the Seat Back

Procedure for folding the driver's seat back for access or storage.

Troubleshooting

Truck Does Not Start

Common causes and solutions when the truck fails to start.

Operating without Drive System

Optional Equipment

CanDis Display Instrument

Details the features and information provided by the CanDis display.

Discharge Monitor Function

Explains the function of the discharge monitor and its effect on travel speed.

Service Hour Display

How the service hour display works and shows operational time.

Event Messages

Interpretation of event messages displayed by the CanDis unit.

Power Up Test

Displays shown when the truck becomes operational after power-up.

CanCode Keypad System

Keypad Operation

Overview of the keypad layout and its basic functions.

Starting the Truck

Procedure for starting the truck using the CanCode keypad.

Switching the Truck Off

How to switch off the truck using the CanCode keypad.

Parameter Groups and Settings

Information on parameter groups and how to adjust truck settings via the keypad.

Parameter List

Detailed list of adjustable parameters, their ranges, and procedures.

Assigning Travel Programs

How to configure starting travel programs for different codes.

Keypad Event Messages

Meaning of LED flashes indicating events on the keypad.

Parameter Configuration

Setting Truck Parameters

Detailed example and procedure for setting truck parameters using CanCode.

Checking and Saving Parameters

How to check and save the configured travel parameters.

ISM Access Module

Parameter Tables

Travel Program 1 Parameters

Lists parameters for Travel Program 1, including settings and comments.

Travel Program 1 (from 11.11)

Updated parameter list for Travel Program 1 from 11.11.

Travel Program 2 Parameters

Lists parameters for Travel Program 2, including settings and comments.

Travel Program 2 (from 11.11)

Updated parameter list for Travel Program 2 from 11.11.

Travel Program 3 Parameters

Lists parameters for Travel Program 3, including settings and comments.

Battery Parameters (up to 10.11)

Lists parameters related to battery type and discharge monitor functions.

Battery Parameters (from 11.11)

Updated battery parameter list including various battery types and discharge monitor settings.

Industrial Truck Maintenance

Operational Safety and Environmental Protection

General safety and environmental guidelines for maintenance operations.

Maintenance Safety Regulations

Safety regulations specifically for personnel performing maintenance on the truck.

Lifting and Jacking Up the Truck Safely

Safety procedures for safely lifting and jacking up the truck.

Cleaning Procedures

Fire Hazard Precautions

Safety measures to prevent fire hazards during cleaning.

Electrical System Damage Risk

Warnings about potential damage to the electrical system during cleaning.

Component Damage Risk

Precautions to avoid damaging truck components during cleaning.

Wheels and Hydraulic Systems

Wheel Replacement Guidelines

Instructions and warnings regarding wheel replacement.

Hydraulic Hose Safety

Safety warnings and procedures for dealing with hydraulic hoses.

Testing and Replacing Hydraulic Hoses

Recommendations for regular inspection and replacement of hydraulic hoses.

Servicing and Inspection

Servicing Checklist and Intervals

Outlines operations and intervals for regular servicing and inspection.

Maintenance Checklist

Owner Checklist (Standard Equipment)

Maintenance tasks for the owner covering brakes, electrical, power, travel, and chassis.

Optional Equipment Checks

Maintenance checks for optional equipment like work lights and strobe beacons.

Customer Service Maintenance

Customer service checks for standard equipment including brakes, electrical, power, travel, and chassis.

Optional Equipment Checks

Checks for optional equipment like discharge straps, warning devices, trailer couplings, etc.

Optional Equipment Checks

Checks for data radio, electrolyte recirculation, impact sensors, access modules, and controls.

Lubricants and Lubrication Schedule

Handling Consumables Safely

Guidelines for safe handling of lubricants and other consumables.

Lubrication Schedule

Provides a schedule for lubricating various parts of the truck.

Consumables and Grease Guidelines

Consumables Details

Lists codes, order numbers, quantities, and components for consumables.

Grease Guidelines

Details specifications for grease, including saponification and temperature range.

Maintenance and Repairs

Preparing for Maintenance and Repairs

Safety measures and preparations needed before performing maintenance or repairs.

Safety Under Raised Cab/Truck

Safety warnings for working under a raised driver's cab or truck.

Tightening the Wheel Nuts

Procedure for correctly tightening wheel nuts, including torque specifications.

Removing the Front Panel

Instructions for disassembling and removing the front panel of the truck.

Checking Electrical Fuses

Procedure for checking and replacing electrical fuses, with a fuse table.

Restoring to Service After Maintenance

Steps to recommission the truck after maintenance and repairs, including brake testing.

Decommissioning the Industrial Truck

Lifting and Jacking Up the Truck Safely

Safety guidelines for lifting and jacking during decommissioning.

Prior to Decommissioning

Procedures to follow before taking the truck out of service.

During Decommissioning

Steps to be taken while the truck is out of service.

Restoring to Service After Decommissioning

Procedures for returning the truck to service after a period of decommissioning.

Safety Tests and Disposal

Interval and Post-Incident Safety Tests

Requirements for periodic and post-incident safety inspections and testing.

Final Decommissioning and Disposal

Procedures and regulations for final decommissioning and disposal of the truck.

Human Vibration Measurement

Information on human vibration measurement services offered by the manufacturer.

Traction Battery Appendix

Correct Use and Application (Battery)

Guidelines for the correct use and application of traction batteries.

Data Plate (Battery)

Information found on the battery data plate and its meaning.

Safety Instructions and Warnings (Battery)

Safety instructions, warnings, and indications for battery handling and operation.

Lead-Acid Batteries (Liquid Electrolyte)

Description and Electrolyte

Description of lead-acid batteries and information on electrolyte.

Battery Nominal Data

Specifications and nominal data for lead-acid batteries.

Battery Operation

Procedures for commissioning, discharging, and daily operation of batteries.

Charging the Battery

Safety warnings and procedures for charging lead-acid batteries.

Charging Procedures

Details on battery charged status, compensation, and trickle charging.

Water Quality

Specifies the quality of water required for electrolyte.

Daily Servicing

Daily tasks for servicing lead-acid batteries.

Weekly Servicing

Weekly tasks for servicing lead-acid batteries.

Monthly Servicing

Monthly tasks for servicing lead-acid batteries, including voltage and density checks.

Annual Servicing

Annual tasks for servicing lead-acid batteries, including insulation resistance tests.

Sealed Lead-Acid Batteries (PzV/PzV-BS)

Description and Electrolyte

Description of sealed batteries and their electrolyte characteristics.

Battery Nominal Data

Nominal data for sealed PzV and PzV-BS batteries.

Battery Operation (Sealed)

Operational procedures for sealed batteries, including commissioning and discharging.

Charging the battery (Sealed)

Safety warnings and procedures for charging sealed batteries.

Charging Procedures (Sealed)

Details on battery charged status, compensation, and trickle charging for sealed batteries.

Daily Servicing (Sealed)

Daily tasks for servicing sealed PzV/PzV-BS batteries.

Weekly Servicing (Sealed)

Weekly tasks for servicing sealed batteries.

Servicing Every Three Months (Sealed)

Servicing tasks performed every three months for sealed batteries.

Annual Servicing (Sealed)

Annual tasks for servicing sealed batteries, including insulation resistance tests.

Aquamatik Water Replenishment System

System Design

Diagram and description of the Aquamatik water replenishment system components.

Functional Description

Explains the automatic function of the Aquamatik system for adjusting electrolyte levels.

Adding Water and Water Pressure

Guidelines for adding water and maintaining correct water pressure for the system.

Filling Time and Water Quality

Factors affecting filling time and requirements for water quality.

Battery Tubing and Operating Temperature

Information on battery tubing and storage temperature for the system.

Cleaning Measures

Instructions for cleaning the Aquamatik system plugs.

Service Mobile Vehicle

Description of the mobile vehicle used for water filling.

Electrolyte Circulation System

Functional Description

How electrolyte circulation improves charging efficiency and reduces gassing.

Schematic Illustration

Diagram showing electrolyte circulation via battery and air supply.

Cleaning Batteries

High Pressure Cleaning

Procedures and safety for cleaning batteries with a high-pressure cleaner.

Battery Storage, Troubleshooting, and Disposal

Storing the Battery

Guidelines for storing batteries for extended periods.

Troubleshooting (Battery/Charger)

Steps for troubleshooting battery or charger faults.

Disposal

Regulations and procedures for battery disposal.

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