Kabola ECOLINE KB Series - User Manual

User manual KB-ECOLINE series English
Ecoline series
CH
Calorifier
Combi

Summary

Preface

User manual purpose

Outlines the manual's aim to enable safe operation of central heating boilers.

Safety instructions location

Informs users that detailed safety instructions are found in Chapter 2.

Contact information

Provides Kabola Heating Systems contact details for remarks or omissions.

Introduction

General

Congratulates the user and states the manual covers all KB-series boilers.

Range of application

Describes the design of KB-Series for heating water and central heating systems.

Product description

Explains the KB- series heats boiler water using a pressure jet burner at the front.

Technical specifications

Mentions that main technical specs are on the boiler's back plate, with more details in Appendix A.

Safety

General safety

Highlights potential dangers if safety instructions are not followed, emphasizing user responsibility.

Safety instructions

Emphasizes safety-related points for boiler operation, installation, and use.

Measures for a safe installation

Lists precautions for safe boiler installation, including fire prevention and electrical connections.

Measures for a safe operation

Details safety measures during boiler operation, such as avoiding aggressive solvents and ensuring annual checks.

Transport and storage

Transport precautions

Lists precautions before and during boiler transportation, including draining water and securing the unit.

Storage precautions

Provides guidance for storing the boiler for extended periods, emphasizing dry conditions and a firm base.

Installing and preparing for first use

Warning: Flammable substances

Warns against storing flammable or gaseous substances in the boiler room to prevent fires.

Fitting the boiler

Details requirements for boiler placement, including a dry location and firm horizontal base.

Ventilation hint

Offers a rule of thumb for ventilation openings based on flue gas outlet diameter.

Electrical connections

Advises using an earthed socket for 230 Volt AC versions and describes plug functions.

Connection to the KB central heating system

Piping installation points

Provides points to consider for piping installation, ensuring boiler accessibility and bleeding points.

Attention: Bleeding point

Stresses the importance of installing a bleeding point near the boiler.

Installation KB - CH

Details the connection steps for the central heating system, referencing numbered ports.

Hint: Water pressure

Recommends thermostatic water cranes due to potential instability in domestic water pressure.

Installation KB boiler with Calorifier control

Calorifier feed and return connections

Explains the connection process for the calorifier, referencing numbered ports and three-way valve housing.

Note: Calorifier thermostat

Emphasizes the necessity of a thermostat mounted on the calorifier for communication with the KB series.

Flue gas outlet

General flue gas outlet requirements

States the flue gas outlet is essential and must be made of specific stainless steel for longevity.

Warning: Flue gas temperature insulation

Advises insulating the flue with heat-resistant material due to high flue gas temperatures.

Correct flue gas outlet installation

Lists points for correct flue gas outlet, including matching diameter and using double-walled pipe.

Hint: Existing chimney adaptation

Suggests installing flexible piping of the correct diameter inside a larger existing chimney.

Warning: Condensation water management

Warns about condensation water flow back to the drain to prevent damage and ensure boiler longevity.

Flue gas outlet installation types

Horizontal flue gas outlet

Outlines considerations for horizontal flue gas outlets, including height above waterline and pipe bends.

Vertical flue gas outlet

Details preferred points for vertical flue gas outlets, especially for boats, including storm cowls and water traps.

Hint: Noise reduction in exhaust

Recommends installing a silencer in the exhaust to reduce noise from flames.

Drain connection requirement

Mandates installing a drain with a tap directly on the boiler.

Electrical connection

Warning: Power supply quality

Stresses that the 230 VAC power supply quality must be reliable, similar to a land line.

Connecting room thermostat (KB-Standard)

Provides step-by-step instructions for connecting a room thermostat to the KB-Standard model.

Electrical connection for Combi-Calorifier

Connecting room thermostat (KB Combi - Calorifier)

Details the process for connecting a room thermostat with a hot water switch for Combi-Calorifier models.

Note: 3-way valve and condensation prevention

Explains how the 3-way valve operation prevents condensation by activating the central heating system above 50°C.

Filling the central heating system

System pressure requirements

Specifies the required cold and hot pressure levels for the central heating system.

Filling procedure steps

Outlines the step-by-step process for filling the CH-system, including valve operations and pressure checks.

Hint: Filling fluid compatibility

Suggests using cooling fluid suitable for CH-systems with a specific pH value.

Bleeding the circulation pump

Describes how to bleed the circulation pump, involving thermostat adjustment and pump operation.

Mounting the oil filter and oil burner

Oil filter placement requirement

Specifies that the self-bleeding oil filter must be hung at least 20cm above the burner.

Oil line connection

Details the use of stainless steel fuel oil pipes for connecting to the oil filter.

Starting your system

Startup procedure steps

Lists the sequence of actions required to start the system after thermostat connection.

Attention: Burner adjustment warning

Warns that burner adjustment requires an experienced installer and is crucial for warranty.

Critical warning: Do not adjust burner

Strictly prohibits users from adjusting the burner on their own initiative.

Operating the boiler

Boiler operation overview

States that boiler operation is simple once started and adjusted, controlled by the room thermostat.

Explanation of the dashboard

Hybrid function modes explained

Details how the hybrid function operates the boiler on diesel and electronic elements at different power levels.

Active mode indication on display

Explains that the red color on the display indicates the active mode, such as Hybrid.

Operating panel button functions

Explains the functions of different numbered buttons on the operating panel.

KB-series Combi-Calorifier Operation

Dashboard overview (Combi-Calorifier)

Describes the dashboard front for Hybrid series, highlighting active mode indication and standby function.

Operating panel functions (Combi-Calorifier)

Explains the functions of the operating panel buttons for Combi-Calorifier models.

Mode switching procedure

Instructs users to switch between modes (Hybrid, Diesel, Power) via the 'Stop' function.

Electric element maximum power use

Power consumption warning for landlines

Alerts users about the power consumption from landlines when using the element plug.

Setting electric element power levels

Guides users on how to set the electric element to work on 3000W, 2000W, or 1000W.

Adjusting burner stop temperature

Explains how changing the hybrid setting affects the burner stop temperature and fuel consumption.

Operating the tap water on;off button

Tap water function control via display

Details how to switch the hot water function on/off using the 'standby' mode on the boiler display.

Standby mode selection process

Guides users to push 'stop' then 'standby' to select the desired mode.

Cleaning and maintenance

Points for attention regarding spare parts

Advises ordering original spare parts through the Kabola supplier and providing boiler details.

Warning: Maintenance safety precautions

Stresses switching off the boiler and unplugging it before any maintenance or repairs.

Qualified personnel for maintenance

States that maintenance and repairs must be performed by trained personnel, preferably expert installers.

Annual cleaning and maintenance tasks

Lists the recommended annual cleaning tasks for the boiler, chimney, and oil filter.

Attention: Aggressive cleaning solvents

Warns against using aggressive solvents like thinner or gasoline for cleaning.

Attention: Oil filter disposal

Instructs that used oil filter elements must be processed as chemical waste.

End of life of the boiler

Scrapping procedure and waste disposal

Provides instructions for scrapping the boiler, including processing oil filters and separating waste materials.

Troubleshooting

Burner ignition and operational issues

Lists common problems like burner not starting or stopping, with reasons and solutions.

Error code interpretation (blinks)

Explains the meaning of specific blink codes from the terminal 10 alarms.

Thermostat and circulation system faults

Addresses issues where the boiler doesn't react to the thermostat or water is not circulating.

Boiler parts identification

Exploded view of boiler components

Presents a diagram with numbered parts for easy identification of boiler components.

Spare parts list

KB-Series spare parts catalog

Lists spare parts for Kabola Blue KB-Series, categorized by model and part number.

Spare parts list model 2016-2018

Detailed spare parts reference

Provides a detailed list of spare parts with descriptions and part numbers for specific models.

EG-declaration

Declaration of conformity statement

Declares that the Kabola KB series product complies with specified standards and EC directives.

Applicable EC directives and standards

Lists the specific EC directives and standards that the product adheres to.

CE declaration

EC Type Examination Certificate details

Presents the EC Type Examination Certificate details, including product ID and examination basis.

Manufacturer and product information

Identifies the manufacturer, distributor, product type, and construction type of the boiler.

Basis of examination and laboratory

Specifies the directives and standards used for type examination and the accredited laboratory.

Warranty Conditions

Technical data summary by model

Summarizes technical data for various KB models, including heat output, fuel type, and efficiency.

Compliance with efficiency directive

Confirms that the boilers meet efficiency requirements for liquid fuel boilers per directive 92/42/EWG.

Guarantee conditions

Scope and exclusion of guarantee

Defines the scope of the guarantee and excludes secondary damages.

Guarantee periods for defects

Specifies guarantee periods for boiler body defects and other supplied goods.

Replacement and repair policy

Outlines the policy for repairing or replacing defective parts and the entire appliance.

Conditions for guarantee claims

Lists requirements for a valid guarantee claim, including documentation and proper installation.

Fault reporting procedure

Instructs users on how to report faults to the supplier, providing necessary appliance details.

Kabola ECOLINE KB Series Specifications

General

Series	ECOLINE KB Series
Dimensions	Varies by model
Weight	Varies by model
Water Capacity	Varies by model
Pump	Integrated circulation pump