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KAESER KOMPRESSOREN TE - User Manual

KAESER KOMPRESSOREN TE
102 pages
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Operator Manual
Refrigerated Dryer
TE
No.: 901772 07 USE
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
www.kaeser.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the KAESER KOMPRESSOREN TE and is the answer not in the manual?

Summary

Regarding this Document

Using this Document

Instructions on how to use the manual and keep it.

Further Documents

Lists other documents included with the manual.

Copyright

Copyright notice for the operator manual.

Symbols and Labels

Explains symbols and labels used in the document.

Technical Data

Nameplate

Information on the machine's nameplate and its location.

Options

Lists and describes available options for the machine.

Weight

Provides the weight information for the machine.

Ambient Conditions

Details permissible ambient temperature and elevation.

Compressed Air System

Technical specifications related to the compressed air system.

Refrigerant Circuit

Information about the refrigerant used in the dryer.

MODBUS TCP Communication Module

Details about the MODBUS TCP communication module option.

Noise Emission [dB(A)]

Specifies the noise emission levels for different models.

Power Supply

Basic requirements for electrical power supply.

Power Supply Specifications

Detailed specifications for various power supply voltages and configurations.

Safety and Responsibility

Basic Instructions

General safety instructions and hazards of operation.

Specified Use

Defines the intended use of the machine and liability.

Improper Use

Describes consequences of using the machine incorrectly.

Users Responsibilities

Outlines the user's duties for safe operation.

Dangers

Information on various dangers during machine operation.

Safe Machine Operation

Guidelines for safe operation of the machine.

Organizational Measures

Defines organizational measures for safety.

Danger Areas

Identifies areas around the machine that are dangerous to personnel.

Safety Devices

Explains the function of safety devices and their importance.

Safety Signs

Shows safety signs and explains their meanings.

Emergency Situations

Procedures for emergency situations.

Warranty

General terms and conditions regarding warranty.

Environment Protection

Guidelines for environmental protection during operation.

Design and Function

Enclosure

Describes the machine's enclosure and its functions.

Machine Function

Explains the basic working principle of the refrigerated dryer.

Operating Modes and Control Modes

Details machine operating modes and control strategies.

SECOTEC CONTROL

Explains the SECOTEC control system and its benefits.

Electronic Condensate Drain

Describes the electronic condensate drain function.

Safety Devices

Lists and describes the machine's safety devices.

SIGMA CONTROL SMART

Introduces the SIGMA CONTROL SMART controller.

Operating Panel

Details the operating panel and its keys.

User Operation SIGMA CONTROL SMART

Explains how to operate the SIGMA CONTROL SMART controller.

Start Screen

Describes the default screen displayed during normal operation.

Messages Menu

Details how to view and acknowledge messages on the controller.

Flow Diagram Menu

Provides a simplified overview of machine components and states.

Information Menu

Displays operating hours and settings for machine components.

Service Menu

Accesses maintenance tasks and interval counters.

Options

Describes the available options for the machine.

Installation and Operating Conditions

Ensuring Safety

Safety precautions for installing and operating the machine.

Installation Conditions

Requirements for determining the machine's location and clearances.

Ensuring Adequate Ventilation

Ensuring proper air flow for machine room ventilation.

Exhaust Duct Design

Guidelines for designing the exhaust air ducting.

Operating the Machine in a Compressed Air Network

Operating the machine within a compressed air network.

Installation

Ensuring Safety

Safety precautions for safe installation of the machine.

Reporting Transport Damage

Procedure for reporting visible and hidden transport damage.

Making the Compressed Air Connection

Steps for connecting the machine to the compressed air network.

Connecting the Condensate Drain

Instructions for attaching and connecting the condensate drain hose.

Connecting the Machine with the Power Supply

Procedure for connecting the machine to the electrical power supply.

Options

Describes available options for installation.

Initial Start-up

Ensuring Safety

Safety precautions for initial machine startup.

Instructions to be Observed Before Commissioning or Re-commissioning

Checks and measures before commissioning or re-commissioning.

Checking Installation and Operating Conditions

Checklist for installation and operating conditions.

Checking the Direction of Rotation

Procedure to check the direction of phase rotation for the motor.

Starting the Machine for the First Time

Steps for the initial startup of the machine.

Registering the Machine at the Bus

Procedure to register the machine on the network bus.

Operation

Switching the Machine On and Off

Procedure for safely switching the machine on and off.

Using the Remote Control

Instructions for remotely controlling the machine.

Acknowledging and Resetting Warning and Alarm Messages

How to acknowledge and reset warning and alarm messages.

Fault Recognition and Rectification

Basic Instructions

General guidelines for fault recognition and rectification.

Messages at the Controller

Explains the types of messages displayed by the controller.

Communications Module - Troubleshooting

Troubleshooting steps for the communications module.

Other Faults

Lists common faults and their possible causes and measures.

Maintenance

Ensuring Safety

Safety precautions to be taken during maintenance work.

Regular Maintenance Tasks

Overview of regular maintenance tasks and their intervals.

Cleaning the Refrigerant Condenser

Procedure for cleaning the refrigerant condenser.

Maintaining the Condensate Drain

Instructions for maintaining the condensate drain.

Spares, Operating Materials, Service

Note the Nameplate

Importance of the machine's nameplate for service inquiries.

Spare Parts and Operating Materials

Information on using genuine KAESER spare parts and materials.

KAESER AIR SERVICE

Overview of services offered by KAESER AIR SERVICE.

Replacement Parts for Service and Repair

Guidance on planning material requirements for spares.

Decommissioning, Storage and Transport

Decommissioning

Procedures for temporary and permanent decommissioning.

Storage

Recommendations for storing the machine to prevent damage.

Transport

Safety measures and methods for transporting the machine.

Disposal

Guidelines for the proper disposal of the machine.

Annex

Dimensional Drawing

Provides detailed dimensions and connection points of the machine.

Installation Accessories

Lists part numbers and remarks for installation accessories.

Pipeline and Instrument Flow Diagram (P+I Diagram)

Diagram showing the pipeline and instrumentation of the dryer.

Electrical Diagram

Schematic representation of the machine's electrical system.

Summary

Regarding this Document

Using this Document

Instructions on how to use the manual and keep it.

Further Documents

Lists other documents included with the manual.

Copyright

Copyright notice for the operator manual.

Symbols and Labels

Explains symbols and labels used in the document.

Technical Data

Nameplate

Information on the machine's nameplate and its location.

Options

Lists and describes available options for the machine.

Weight

Provides the weight information for the machine.

Ambient Conditions

Details permissible ambient temperature and elevation.

Compressed Air System

Technical specifications related to the compressed air system.

Refrigerant Circuit

Information about the refrigerant used in the dryer.

MODBUS TCP Communication Module

Details about the MODBUS TCP communication module option.

Noise Emission [dB(A)]

Specifies the noise emission levels for different models.

Power Supply

Basic requirements for electrical power supply.

Power Supply Specifications

Detailed specifications for various power supply voltages and configurations.

Safety and Responsibility

Basic Instructions

General safety instructions and hazards of operation.

Specified Use

Defines the intended use of the machine and liability.

Improper Use

Describes consequences of using the machine incorrectly.

Users Responsibilities

Outlines the user's duties for safe operation.

Dangers

Information on various dangers during machine operation.

Safe Machine Operation

Guidelines for safe operation of the machine.

Organizational Measures

Defines organizational measures for safety.

Danger Areas

Identifies areas around the machine that are dangerous to personnel.

Safety Devices

Explains the function of safety devices and their importance.

Safety Signs

Shows safety signs and explains their meanings.

Emergency Situations

Procedures for emergency situations.

Warranty

General terms and conditions regarding warranty.

Environment Protection

Guidelines for environmental protection during operation.

Design and Function

Enclosure

Describes the machine's enclosure and its functions.

Machine Function

Explains the basic working principle of the refrigerated dryer.

Operating Modes and Control Modes

Details machine operating modes and control strategies.

SECOTEC CONTROL

Explains the SECOTEC control system and its benefits.

Electronic Condensate Drain

Describes the electronic condensate drain function.

Safety Devices

Lists and describes the machine's safety devices.

SIGMA CONTROL SMART

Introduces the SIGMA CONTROL SMART controller.

Operating Panel

Details the operating panel and its keys.

User Operation SIGMA CONTROL SMART

Explains how to operate the SIGMA CONTROL SMART controller.

Start Screen

Describes the default screen displayed during normal operation.

Messages Menu

Details how to view and acknowledge messages on the controller.

Flow Diagram Menu

Provides a simplified overview of machine components and states.

Information Menu

Displays operating hours and settings for machine components.

Service Menu

Accesses maintenance tasks and interval counters.

Options

Describes the available options for the machine.

Installation and Operating Conditions

Ensuring Safety

Safety precautions for installing and operating the machine.

Installation Conditions

Requirements for determining the machine's location and clearances.

Ensuring Adequate Ventilation

Ensuring proper air flow for machine room ventilation.

Exhaust Duct Design

Guidelines for designing the exhaust air ducting.

Operating the Machine in a Compressed Air Network

Operating the machine within a compressed air network.

Installation

Ensuring Safety

Safety precautions for safe installation of the machine.

Reporting Transport Damage

Procedure for reporting visible and hidden transport damage.

Making the Compressed Air Connection

Steps for connecting the machine to the compressed air network.

Connecting the Condensate Drain

Instructions for attaching and connecting the condensate drain hose.

Connecting the Machine with the Power Supply

Procedure for connecting the machine to the electrical power supply.

Options

Describes available options for installation.

Initial Start-up

Ensuring Safety

Safety precautions for initial machine startup.

Instructions to be Observed Before Commissioning or Re-commissioning

Checks and measures before commissioning or re-commissioning.

Checking Installation and Operating Conditions

Checklist for installation and operating conditions.

Checking the Direction of Rotation

Procedure to check the direction of phase rotation for the motor.

Starting the Machine for the First Time

Steps for the initial startup of the machine.

Registering the Machine at the Bus

Procedure to register the machine on the network bus.

Operation

Switching the Machine On and Off

Procedure for safely switching the machine on and off.

Using the Remote Control

Instructions for remotely controlling the machine.

Acknowledging and Resetting Warning and Alarm Messages

How to acknowledge and reset warning and alarm messages.

Fault Recognition and Rectification

Basic Instructions

General guidelines for fault recognition and rectification.

Messages at the Controller

Explains the types of messages displayed by the controller.

Communications Module - Troubleshooting

Troubleshooting steps for the communications module.

Other Faults

Lists common faults and their possible causes and measures.

Maintenance

Ensuring Safety

Safety precautions to be taken during maintenance work.

Regular Maintenance Tasks

Overview of regular maintenance tasks and their intervals.

Cleaning the Refrigerant Condenser

Procedure for cleaning the refrigerant condenser.

Maintaining the Condensate Drain

Instructions for maintaining the condensate drain.

Spares, Operating Materials, Service

Note the Nameplate

Importance of the machine's nameplate for service inquiries.

Spare Parts and Operating Materials

Information on using genuine KAESER spare parts and materials.

KAESER AIR SERVICE

Overview of services offered by KAESER AIR SERVICE.

Replacement Parts for Service and Repair

Guidance on planning material requirements for spares.

Decommissioning, Storage and Transport

Decommissioning

Procedures for temporary and permanent decommissioning.

Storage

Recommendations for storing the machine to prevent damage.

Transport

Safety measures and methods for transporting the machine.

Disposal

Guidelines for the proper disposal of the machine.

Annex

Dimensional Drawing

Provides detailed dimensions and connection points of the machine.

Installation Accessories

Lists part numbers and remarks for installation accessories.

Pipeline and Instrument Flow Diagram (P+I Diagram)

Diagram showing the pipeline and instrumentation of the dryer.

Electrical Diagram

Schematic representation of the machine's electrical system.

KAESER KOMPRESSOREN TE Specifications

General IconGeneral
BrandKAESER KOMPRESSOREN
ModelTE
CategoryDryer
LanguageEnglish