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KAESER Eco-Drain 12 User Manual

KAESER Eco-Drain 12
24 pages
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ECO-DRAIN 12, 12 CO, 12 CO PN63
Eco-Drain
Instruction manual
COMPRESSORS
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KAESER Eco-Drain 12 Specifications

General IconGeneral
BrandKAESER
ModelEco-Drain 12
CategoryWater Filtration Systems
LanguageEnglish

Summary

Instruction Manual

Product Overview

Visual introduction to the Kaeser Eco-Drain unit.

Technical Specifications

Operating Conditions

Details minimum/maximum temperature and operating pressure for the unit.

Performance Data

Key performance metrics including peak compressor, dryer, and filter flow rates.

Physical Characteristics

Information on unit weight and housing material.

Safety Precautions

General Safety Guidelines

Essential safety rules for installation, operation, and maintenance.

Specific Safety Requirements

Guidelines covering frost protection, hazardous areas, and spare parts.

Unit Functionality

Condensate Discharge Process

Explains the step-by-step mechanism of condensate removal.

Operational Status Indicators

Describes the function of LEDs, valves, and the test button.

Alarm System and Fault Causes

Details the alarm mode and common reasons for unit malfunction.

Operational Details

Unit Operating States

Explains states like 'Ready for Operation', 'Discharge Procedure', and 'Malfunction'.

Malfunction Analysis

Lists potential causes for unit malfunctions and error conditions.

Installation Guidelines

Installation Requirements

Lists essential requirements for feed pipe, slope, valves, pressure, and connections.

Installation Best Practices

Illustrates correct and incorrect piping setups for optimal performance and venting.

Piping and Connection Details

Pipe Specifications

Defines minimum pipe sizes, slopes, and valve types for optimal condensate drainage.

Slope and Compensation Requirements

Addresses pressure differences, venting needs, and compensation line installation.

Condensate Separation Strategy

Guidance on managing condensate separation during purging.

Piping Installation Best Practices

Ensuring Continuous Slope

Illustrates correct piping to avoid water pockets and ensure continuous flow.

Avoiding Water Pockets

Emphasizes the importance of a continuous downward slope for feed pipes.

Piping Flow Management

Flexible Feed Pipe Installation

Advice on installing flexible hoses to prevent siphons or water accumulation.

Rigid Feed Pipe Installation

Guidance on installing rigid pipes to avoid siphons or water pockets.

Electrical Installation

Power Supply and Board Installation

Steps for installing the power supply board and routing cables.

Terminal Connections and Voltage Types

Details on connecting to VAC and VDC power supplies and terminal assignments.

Wiring Instructions

Specific guidance on connecting wires for different voltage configurations.

Electrical Wiring Guide

Potential-Free Contact Wiring

Instructions for connecting potential-free contacts for alarm signals.

Power Supply Voltage Notes

Important considerations for 24 VDC operation and no-load voltage.

Electrical Data and Maintenance

Electrical Specifications

Technical data including power input, supply voltage, and cable requirements.

Potential-Free Contact Operation

Explains how the alarm signal is relayed via a potential-free contact.

Maintenance and Testing Recommendations

Guidance on annual cleaning, part replacement, and functional testing.

Maintenance and Testing Procedures

Potential-Free Contact Functionality

Details on transmitting alarm signals and the operation of the contact.

External Test Button Usage

Explains how to use the test button for remote condensate purging.

Routine Maintenance and Checks

Covers annual cleaning, part replacement, and checking alarm signals.

Troubleshooting Guide

No LED Illumination

Diagnosing issues when no LEDs are lit, including power and board checks.

Test Button Malfunctions

Troubleshooting when the test button is pressed but no condensate is discharged.

Intermittent Condensate Discharge

Resolving issues where discharge only occurs during test button activation.

Continuous Air Discharge

Addressing problems where the device continuously vents air.

Troubleshooting Common Faults

Power Supply and Control Errors

Identifies causes related to power, control circuits, and voltage issues.

Line Blockages and Wear

Troubleshooting issues caused by obstructed lines or worn components.

Slope and Pressure Issues

Diagnosing problems related to insufficient slope, condensate volume, or low pressure.

Component Identification

Exploded View Diagram

Diagram illustrating the assembly of the ECO-DRAIN unit with numbered parts.

Numbered Parts List

Reference list of components corresponding to the numbers in the diagram.

Parts List and Descriptions

Component Details (English)

English descriptions for each numbered component of the ECO-DRAIN.

Spare Parts Kits

ECO-DRAIN 12 Spare Parts Kits

Lists available spare parts kits for the ECO-DRAIN 12 model.

ECO-DRAIN 12 CO Spare Parts Kits

Lists available spare parts kits for the ECO-DRAIN 12 CO model.

ECO-DRAIN 12 CO PN63 Spare Parts Kits

Lists available spare parts kits for the ECO-DRAIN 12 CO PN63 model.

Common Component Kits

Details kits for PCBs and top covers applicable to multiple models.

Spare Parts Catalog

Wear and Valve Kits

Categories of spare parts kits, including wear parts and valve components.

Electronic Component Kits

Details on kits for control and power supply boards.

Available Accessories

Thermostatically Controlled Heating

Description and order reference for the thermostatically controlled heating accessory.

Insulating Shells Accessory

Description and order reference for insulating shells.

Product Dimensions

ECO-DRAIN 12 / 12 CO Dimensions

Diagrams and measurements for the ECO-DRAIN 12 and 12 CO models.

ECO-DRAIN 12 CO PN63 Dimensions

Diagrams and measurements for the ECO-DRAIN 12 CO PN63 model.

Manufacturer Contact Information

Regional Support Offices

Contact details for Kaeser Compressors support offices in various countries.