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KCT blue T Series
KAESER KCT blue T Series User Manual
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Operator manual
Reciprocating compressor
KCT blue T
No.: 902350 00E
Manufacturer:
KAESER KOMPRESSOREN SE
96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130
www.kaeser.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Regarding this Document Using this Document
11
Further Documents
11
Copyright
11
Symbols and Labels
11
Warnings
11
Tab. 1 Danger Levels and Their Definition (Personal Injury)
11
Potential Damage Warnings
12
Other Alerts and Their Symbols
12
Tab. 2 Danger Levels and Their Definition (Damage to Property)
12
2 Technical Specifications Nameplate
14
Options
14
Weight
14
Tab. 3 Nameplate
14
Tab. 4 Options
14
Tab. 5 Weight
14
Compressor Block
15
Ambient Conditions
15
Ventilation
15
Tab. 6 Compressor Block
15
Tab. 7 Ambient Conditions
15
Tab. 8 Ventilation Overview
15
Pressure Switch Setting
16
Pressure
16
Noise Emission [Db(A)]
16
Tab. 9 Pressure Switch Setting
16
Tab. 10 Pressure Specifications
16
Tab. 11 Noise Emission [Db(A)]
16
Motor Power and Speed
17
Electrical Connection
17
Tab. 12 Power and Speed (AC Design)
17
Tab. 13 Power and Speed (Three-Phase Current Design)
17
Alternating Current
18
Tab. 14 Supply Details 230V / 1 / 50Hz
18
Tab. 15 Connection Data 115V / 1 / 60Hz
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Tab. 16 Connection Data 208-230V / 1 / 60Hz
19
Three-Phase Power Supply
19
Network Conditions
20
Supply Conditions at 230V / 1 / 50Hz
20
Tab. 17 Supply Details 400V / 3 / 50Hz
20
Supply Conditions at 400V / 3 / 50Hz
21
Tightening Torques for Screws/ Nuts
21
Tab. 18 Network Impedance
21
Tab. 19 Network Impedance
21
3 Safety and Responsibility Basic Instructions
22
Specified Use
22
Improper Use
22
User's Responsibilities
23
Observe Statutory and Universally Accepted Regulations
23
Determining Personnel
23
Complying with Inspection Schedules and Accident Prevention Regulations
23
Dangers
24
Safely Dealing with Sources of Danger
24
Tab. 20 Inspection Intervals According to Ordinance on Industrial Health and Safety
24
Safe Machine Operation
27
Organisational Measures
29
Danger Areas
29
Safety Devices
29
Safety Signs
29
Tab. 21 Danger Areas
29
Fig. 1 Location of Safety Signs
30
Emergencies
31
Correct Actions in the Event of a Fire
31
Tab. 22 Safety Signs
31
Warranty
32
Environment Protection
32
4 Design and Function
33
Machine Overview
33
Machine
33
Fig. 2 Machine Layout
33
Compressed Air Dryer
34
Fig. 3 Compressed Air Drying
34
Operating Points and Control Modes
35
Machine Operating Points
35
Control Modes
35
Safety Devices
36
Accessories
36
Sound Enclosure
36
5 Installation and Operating Conditions
37
Ensuring Safety
37
Installation Conditions
37
Determining Location and Clearances
37
Ensuring the Machine Room Ventilation
38
Fig. 4 Recommended Machine Placement and Dimensions [MM]
38
Prevention of Thermal Problems
39
Operation in a Compressed Air Network
39
6 Installation
40
Ensuring Safety
40
Reporting Transport Damage
41
Fitting the Rubber Pads
41
Connecting the Machine to the Compressed Air Network
41
Fig. 5 Fitting the Rubber Pads
41
Fig. 6 Air Connection
41
Connecting the Machine to the Power Supply
42
Sound Enclosure Retrofit
42
Dismantling the Sound Enclosure
43
Fitting the Sound Enclosure
43
Fig. 7 Fitting the Sound Enclosure
43
7 Initial Start-Up Ensuring Safety
45
Instructions to be Observed before any Commissioning
46
Checking Installation and Operating Conditions
46
Motor Protection
46
Setting the Overload Protection for Three-Phase Motors
46
Tab. 23 Re-Commissioning after Storage
46
Tab. 24 Check List of Installation Conditions
46
Resetting the Motor Overload Protection Switch for Single-Phase Motors
47
Checking Direction of Rotation (3-Phase Machines Only)
47
Fig. 8 Motor Overload Protection Switch
47
Starting the Machine for the First Time
48
Fig. 9 Checking the Direction of Rotation
48
8 Operation
49
Switching on and off
49
Fig. 10 Switching on and off
49
Tab. 25 Marking
49
Operating Hours Counter
50
Fig. 11 Operating Hours Counter
50
9 Fault Recognition and Rectification
51
Basic Instructions
51
Faults
51
Tab. 26 Faults and Troubleshooting
52
10 1 Maintenance
53
Ensuring Safety
53
Maintenance Schedule
54
Document Maintenance Work
54
Regular Maintenance Tasks
54
Tab. 27 Regular Maintenance Tasks
54
Maintaining the Air Cooler or Fan Cowl
55
Fig. 12 Cleaning the Air Cooler or Fan Cowl
55
Tab. 28 Regular Maintenance Tasks
55
Cleaning the Air Cooler or Fan Cowl
56
Air Filter Maintenance
56
Fig. 13 Air Filter Maintenance
56
Filter Mat Maintenance
57
Drive Motor Maintenance
57
Checking the Pressure Relief Valve
57
Fig. 14 Filter Mat Maintenance
57
Air Receiver Maintenance
58
Venting the Machine (De-Pressurising)
58
Fig. 15 Condensate Shut-Off Valve
58
Maintaining the Check Valve
59
Fig. 16 Venting the Machine
59
Cylinder Head and Valves
60
Fig. 17 Cleaning the Check Valve
60
Documenting Maintenance and Service Work
61
Tab. 29 Logged Maintenance Tasks
61
11 Spares, Operating Materials, Service
62
Note the Nameplate
62
Ordering Replacement Parts
62
Kaeser Air Service
62
Tab. 30 Compressed Air Dryer Replacement Parts
62
Tab. 31 Machine Replacement Parts
62
Replacement Parts for Service and Repair
63
12 1 Decommissioning, Storage and Transport
64
Commissioning
64
Packing
64
Storage
64
Transport
65
Safety
65
Transporting with a Forklift Truck
65
Disposal
65
Fig. 18 Transporting with a Forklift Truck
65
13 Annex
66
Pipeline and Instrument Flow Diagram (P&I Diagram)
66
Dimensional Drawing
69
Electrical Diagram
80
Electrical Diagram 1 of 3
80
Electrical Diagram 2 of 3
87
Electrical Diagram 3 of 3
95
4
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KAESER KCT blue T Series Specifications
General
Category
Dental equipment
Series
T Series
Color
Blue
Brand
KAESER
Application
Dental clinics
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