Home
Kaiser-Jeep
Automobile
Jeep CJ-3B
Kaiser-Jeep Jeep CJ-3B User Manual
5
of 1
of 1 rating
376 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
1
953-7
1
SERVIC
E
MANUA
L
J
ee
P
UNIVERSA
L
4-WHEE
L
DRIV
E
CJ-3
B
CJ-5
A
CJ-
5
CJ-
6
CJ-6
A
2-WHEE
L
DRIV
E
DJ-
5
DJ-
6
Copyright
®
197
7
F
I
Jee
p
Corporatio
n
Corporat
e
Publication
s
Printe
d
i
n
US
A
Reprinte
d
6-7
7
SM-104
6
SECTIO
N
INDE
X
NAM
E
Sectio
n
Genera
l
Dat
a
A
Lubricatio
n
B
Tune-U
p
C
Hurrican
e
F
4
Engin
e
D
Dauntles
s
V-
6
Engin
e
D
l
Fue
l
Syste
m
E
Exhaus
t
Syste
m
F
Exhaus
t
Emissio
n
Contro
l
Syste
m
F
4
Engin
e
F
l
Exhaus
t
Emissio
n
Contro
l
Syste
m
V6-22
5
Engin
e
F
2
Coolin
g
Syste
m
G
Electrica
l
H
Clutc
h
I
3-Spee
d
Transmissio
n
J
4-Spee
d
Transmissio
n
J
l
Transfe
r
Cas
e
K
Propelle
r
Shaft
s
L
Fron
t
Axl
e
M
Rea
r
Axl
e
N
Steerin
g
0
Brake
s
P
Wheel
s
0
Fram
e
R
Spring
s
Shoc
k
Absorber
s
S
Bod
y
T
Miscellaneou
s
U
2
Table of Contents
Contents
3
Engine Code Number
4
General Data
4
Identification Number Location
4
Vehicle Serial Number
4
Paint-And-Trim Option Plate
5
Specifications
6
Table of Contents
7
Lubrication and Periodic Services
7
Lubrication Chart
8
Applying Fresh Lubricant
10
Engine Lubrication System
10
Oil Pressure Gauge or Indicator
10
Special Lubricants
10
Chassis Lubrication
11
Engine Oil
12
S E R V I C E Maintenance Schedule
12
Air Cleaner
13
Engine Oil Filter Service
13
Exhaust Manifold Heat Control Valve
13
Fan Belt
13
Generator Lubrication
13
Positive Crankcase Ventilation System Lubrication
13
Dry-Type Air Cleaner
14
Oil Bath Air Cleaner View
14
Cooling System Lubrication
15
Steering Gear Lubrication
15
Transmission and Transfer Case Lubricant Check and Change
15
Brake Master Cylinder Lubrication
16
Conventional Differentials
16
Power-Lok or Trac-Lok Differential Lubrication
16
Transfer Case Linkage Lubrication
16
Centrifugal Governor Lubrication
17
Front Axle Wheel Bearings Lubrication
17
Headlights
17
Lubrication of Optional Equipment
17
Pintle Hook
17
Parts Requiring no Lubrication
18
Lubrication Requirements for Off-Highway Operation
18
Air Cleaner Care
18
Front and Rear Axle Differentials Care
18
Propeller Shafts and Universal Joints Lubrication
17
Rear Axle Wheel Bearings Lubrication
17
Part S R E Q U I R I N GNO L U B R I C a T I O N
18
Alternator Bearings
18
Shock Absorbers
18
Starter Motor Bearings
18
Engine Oil
18
Tune-Up
19
Clean and Check Battery
20
Clean and Adjust Spark Plugs
20
Torque Cylinder Head(S) and Manifold
21
Service Crankcase Ventilating System
21
Crankcase Ventilation Valve System Diagram
22
Positive Crankcase Ventilation System Diagram
23
Service Manifold Heat Control Valve
24
Check Valve Tappet Clearance
24
Check Engine Cylinder Compression
24
Compression Pressure Limit Chart
25
Contact Points Material Transfer
25
Distributor Service
26
Replacement and Adjustment of Prestolite Distributor Point Set
27
Braker Lever Spring Tension
27
Replacement and Adjustment of Delco Distributor Point Set
28
Check Ignition Timing
28
Engine Timing Marks
28
Distributor Rotation and Firing Order
28
Primary Circuit Tests
29
Distributor Resistance Test
29
Distributor Point Dwell
30
Test Ignition Cables
30
Coil
30
Check Fuel Lines and Screens
30
Check Manifold Vacuum
31
Carburetor Adjustments
31
Carburetor View
32
Road Test Vehicle
33
Check Fan Belt
33
Service Diagnosis
34
Poor Fuel Economy
34
Overheating
34
Excessive Oil Consumption
34
Tune-Up Specifications
35
Hurricane F4 Engine
37
Engine Description
38
Engine Mountings
38
G E N E R a L
38
Hurricane F4 Engine Diagrams
39
Camshaft
39
Engine Ground Strap
41
Engine Removal
41
Engine Disassembly
41
Remove Distributor
42
Remove Oil Pump
42
Remove Rocker Arm Assemblies
42
Remove Cylinder Head
42
Exhaust Manifold
42
Engine Exploded View
43
Remove Piston and Connecting Rod Assemblies
44
Remove Flywheel
44
Remove Crankshaft
44
Oil P a N
44
Ream Cylinder Bore Ridges. D-L8
44
Engine Inspection and Repair
45
Remove Exhaust Valves and Springs
45
Remove Camshaft
45
Remove Valve Tappets
45
E N G I N E I N S P E C T I O N and R E P a I R
45
Cleaning
45
Cylinder Bores
47
Pistons, Rings and Connecting Rods
47
Piston Fitting
48
Piston Pin Fitting
48
Checking Connecting Rod Alignment
48
Connecting Rod and Piston
48
Checking Piston and Connecting Rod Alignment
49
Checking Piston Ring Side Clearance
49
Piston Ring Gap
49
Piston Ring Application Chart
50
Crankshaft Inspection and Repair
50
Checking Crankshaft Alignment
50
Checking Main Bearing Journals
50
Checking Connecting Rod Crankpins
51
Fitting Crankshaft Main Bearings Using Shim Stock
51
Crankshaft Main Bearing Inspection
51
Connecting Rod Bearings
52
Connecting Rod Bearing Inspection
52
Installing Connecting Rod Bearings
52
Camshaft and Bearings
53
Camshaft Front Bearing Replacement
53
Camshaft End Play
53
Timing Gears and Cover
53
Valves, Springs, and Guides Inspection
54
Testing Valve Spring
54
Refacing Valves
55
Valve Seat Inspection and Refacing
55
Exhaust Valve Seat Insert Replacement
56
Valve Guide Replacement
56
Valve Guide Driver
56
Valve Guide Positions
56
Tappets and Cover
57
Crankshaft Rear Bearing Seal
57
Floating Oil Intake
57
Oil Pump
57
Oil Filter, Oil Pan, Oil Pump and Lines Diagram
58
Oil Pan
59
Floating Oil Intake and Pan
59
Oil Pump Diagram
59
Flywheel Inspection
59
Ring Gear Replacement
60
Flywheel Pilot Bushing
60
Flywheel Housing
60
Core Hole Expansion Plug
60
Cylinder Head
61
Rocker Arms
61
Rocker Arm Shaft Disassembly
61
Crankcase Ventilation Valve View
61
Engine Reassembly
62
Install Oil Gallery Plugs
62
Install Tappets
62
Install Camshaft and Thrust Plate
62
Inspection
62
E N G I N E R E a S S E M B L y
62
Install Crankshaft and Bearings
63
Check Crankshaft End-Play
63
Valves, Camshaft and Timing Gears Diagram
63
Install Crankshaft Timing Gear
64
Install Crankshaft Rear Bearing Seal
64
Install Front End Plate
64
Install Flywheel
64
Install Flywheel Housing
65
Install Clutch
65
Install Valves and Springs
65
Install Camshaft Timing Gear
66
Install Timing Gear Oil Jet
66
Install Oil Pump
66
Install Pistons and Connecting Rods
66
Install Oil Pan
67
Install Cylinder Head
67
Install Rocker Arm Assembly
67
Install Distributor and Spark Plugs
67
Engine Installation
68
Install Manifold
68
Install Oil Filter Tube
68
Install Water Pump
68
Valve Adjustment
69
Check Valve Timing
69
Positive Crankcase Ventilation
69
Oil Filter
69
Engine Service Diagnosis
70
Lack of Power
70
Low Compression
70
Burned Valves and Seats
70
Hurricane F4 Engine Specifications
71
Crankshaft Timing Gear
72
Dauntless V-6 Engine
75
Cylinder Head
75
Distributor D L
75
Flywheel
75
M a N I F O L D
75
Oil Pan
75
Oil Pump
75
E N G I N E I N S T a L L a T I O N
75
Oil Filter
75
Dauntless V-6 Engine Description
76
Dauntless V-6 Engine Diagrams
77
Engine Removal (Dauntless V-6)
79
Engine Disassembly (Dauntless V-6)
79
Engine Mounts (Dauntless V-6)
79
Mounting Engine on Engine Stand (Dauntless V-6)
80
Remove Distributor (Dauntless V-6)
80
Remove Fuel Pump (Dauntless V-6)
80
Remove Alternator and Fan Belt (Dauntless V-6)
80
Cooling F a N and Water Pump
80
Carburetor Assembly
80
Remove Crankshaft Vibration Damper (Dauntless V-6)
81
Remove Timing Chain Cover (Dauntless V-6)
81
Remove Timing Chain and Sprocket (Dauntless V-6)
81
Engine Lubrication and Cooling Parts (Dauntless V-6)
81
Remove Rocker Arm Cover (Dauntless V-6)
82
Engine Crankcase Parts (Dauntless V-6)
82
Remove Cylinder Head Assembly (Dauntless V-6)
83
Remove Push Rod and Valve Lifter (Dauntless V-6)
83
Remove Flywheel Housing and Clutch (Dauntless V-6)
83
Remove Piston and Connecting Rod Assembly (Dauntless V-6)
83
Engine Cleaning, Inspection and Repair
84
Remove Main Bearing and Crankshaft
84
Cylinder Block Cleaning
84
Cylinder Block Inspection
84
Cylinder Block Repair (Dauntless V-6)
85
Crankshaft Cleaning, Inspectiona and Repair (Dauntless V-6)
86
Crankshaft Main Bearings (Dauntless V-6)
86
Crankshaft Main Bearing Cleaning and Inspection (Dauntless V-6)
86
Main Bearing Fitting, Plastigage (Dauntless V-6)
86
Main Bearing Fitting, Feeler or Shim Stock (Dauntless V-6)
87
Piston and Connecting Rod Disassembly (Dauntless V-6)
87
Piston and Connecting Rod Cleaning and Inspection (Dauntless V-6)
87
Piston Pin Removal (Dauntless V-6)
87
Piston Fitting (Dauntless V-6)
88
Piston Ring Fitting (Dauntless V-6)
88
Piston and Connecting Rod Assembly (Dauntless V-6)
88
Connecting Rod Bearing Inspection and Fitting (Dauntless V-6)
89
Left/Right Bank Piston and Rod Assembly View
89
Piston Rings View
89
Flywheel Cleaning and Inspection (Dauntless V-6)
90
Ring Gear Replacement (Dauntless V-6)
90
Flywheel Housing Cleaning and Inspection (Dauntless V-6)
90
Valve Lifter and Push Rod Cleaning and Inspection (Dauntless V-6)
90
Removing Plunger from Valve Lifter Body
91
Hydraulic Valve Lifter Wear Patterns
91
Hydraulic Valve Lifter Leak-Down Test (Dauntless V-6)
92
Rocker Arm Disassembly (Dauntless V-6)
92
Rocker Arm Cleaning and Inspection (Dauntless V-6)
92
Rocker Arm Assembly (Dauntless V-6)
92
Valve Removal (Dauntless V-6)
93
Cylinder Head and Valve Cleaning and Inspection (Dauntless V-6)
93
And Inspection D1-65
93
Cylinder Head and Valve Repair (Dauntless V-6)
94
Valve Installation (Dauntless V-6)
94
Engine Reassembly (Dauntless V-6)
95
Rocker Arm Cover Cleaning and Inspection (Dauntless V-6)
95
Timing Chain Cover Cleaning and Inspection (Dauntless V-6)
95
Oil Pump Cleaning and Inspection (Dauntless V-6)
95
Timing Chain and Sprocket Inspection
95
E N G I N E R E a S S E M B L y
95
Cylinder Block and Crankshaft Rear Oil Seals (Dauntless V-6)
96
Main Bearing and Crankshaft Installation (Dauntless V-6)
96
Crankshaft End Play Check (Dauntless V-6)
96
Piston and Connecting Rod Installation (Dauntless V-6)
96
Install Oil Pump Intake Pipe and Screen Assembly (Dauntless V-6)
97
Install Oil Pump (Dauntless V-6)
97
Install Flywheel (Dauntless V-6)
97
Oil Pan and Pump Assembly View (Dauntless V-6)
98
Install Clutch and Flywheel Housing (Dauntless V-6)
99
Install Camshaft (Dauntless V-6)
99
Install Valve Lifter and Push Rod (Dauntless V-6)
99
Install Cylinder Head Assembly (Dauntless V-6)
99
Install Timing Chain and Sprocket (Dauntless V-6)
100
Install Crankshaft Front Oil Seal (Dauntless V-6)
100
Timing Chain, Timing Gears and Cover Diagram (Dauntless V-6)
100
Install Timing Chain Cover (Dauntless V-6)
101
Fuel Pump Eccentric and Distributor Drive Gear View
101
Install Crankshaft Vibration Damper (Dauntless V-6)
102
Install Crankshaft Pulley (Dauntless V-6)
102
Install Alternator and Fan Belt (Dauntless V-6)
102
Install Fuel Pump (Dauntless V-6)
102
Install Spark Plugs (Dauntless V-6)
103
Install Intake Manifold and Carburetor Assembly (Dauntless V-6)
103
Engine Installation (Dauntless V-6)
104
Final In-Vehicle Adjustment (Dauntless V-6)
104
Service Diagnosis - Dauntless V-6 Engine
105
Dauntless V-6 Engine Specifications
106
Fuel System
109
Fuel Evaportive Emission Control System
109
Fuel Pump
109
Canister
111
Demand Valve
111
Fuel Evaporative Emission Control System Diagram
111
Fuel Tank
112
Vapor Separator or Expansion Tank
112
Sealed Gas Cap
112
Carburetor
113
Fuel Emission Vent System Inspection Test
113
Fuel Emission Vent System Servicing
113
Float System
114
Float Adjustment
114
Low-Speed System
114
Idle Mixture Adjustment
114
High-Speed System
115
Metering Rod Adjustment
115
Choke System
116
Fast Idle Adjustment
116
Accelerating Pump System
116
Accelerating Pump Maintenance
116
Carburetor Disassembly
117
Carburetor Reassembly
118
Correcting Acceleration Flat Spot
118
Carburetor - Dauntless V-6 Engine
119
Steep-Grade Carburetor Kit
119
Float System (Dauntless V-6)
120
Idle System (Dauntless V-6)
120
Main Metering System (Dauntless V-6)
120
Power System (Dauntless V-6)
121
Accelerator Pump System (Dauntless V-6)
121
Choke System (Dauntless V-6)
122
Carburetor Removal (Dauntless V-6)
122
Air Horn Body Removal and Disassembly (Dauntless V-6)
122
Throttle Body Removal and Disassembly (Dauntless V-6)
122
Throttle Body Assembly (Dauntless V-6)
123
Fuel Bowl Body Assembly (Dauntless V-6)
123
Air Horn Body Assembly (Dauntless V-6)
123
External Carburetor Adjustment (Dauntless V-6)
124
Accelerator Pump Adjustment (Dauntless V-6)
124
Curb Idle Speed and Mixture Adjustments (Dauntless V-6)
124
Float Drop Adjustment
124
Fuel Pump (Double-Action) - Hurricane F4 Engine
125
Fast Idle Adjustment (Dauntless V-6)
125
Dash Pot Adjustment
125
Fuel Pump Disassembly
126
Fuel Pump (Single-Action) - Hurricane F4 Engine
127
Fuel Pump Assembly
127
Vacuum Pump
127
Vacuum Booster Check
127
Fuel Pump Removal
128
Fuel Pump Disassembly (Hurricane F4)
128
Fuel Pump Cleaning and Inspection
128
Fuel Pump Reassembly
128
Fuel Pump Installation (Hurricane F4)
129
Fuel Pump - Dauntless V-6 Engine
130
Air Cleaner
131
Accelerator Linkage
131
Fuel Tank and Fuel Lines
131
Fuel Tank Removal
132
Fuel Tank Installation
132
Accelerator Linkage - V-6 Engine
132
Fuel Tank Cap
133
Fuel Gauge Float Unit
133
Fuel Lines
133
Fuel System Service Diagnosis
134
Engine Hesitates on Acceleration
134
Engine Stalls - Won't Idle
134
Fuel System Service Specifications
135
Exhaust System
137
Exhaust System Maintenance Requirements
139
Exhaust System Servicing
140
Exhaust Manifold Installation
140
Heat Control Valve Replacement
140
Exhaust System Specifications
141
Exhaust Pipe Replacement
141
Muffler Removal and Replacement
141
Tail Pipe Removal and Replacement
141
Exhaust Emission Control System
143
Air Pump
143
Pump Air Filter
143
Air Injection Tubes
143
Exhaust Emission Control System Maintenance
144
Carburetor Idle Setting
144
Removal of Major Units of the Exhaust Emission Control System
145
Anti-Backfire Diverter Valve
145
Check Valve
145
Air Distribution Manifold and Injection Tubes
145
Exhaust Emission Control System Diagnosis Guide
146
Exhaust Emission Control System Maintenance Chart
147
Exhaust Emission Control System Specifications
147
Data Tag
148
Exhaust Emission Control System (Dauntless V-6 Engine)
149
Heaterd Air System (Dauntless V-6)
149
Exhaust Emission Control System (Dauntless V-6) Maintenance
151
Testing Thermo Air Cleaner Operation
151
Carburetor Air Cleaner - Dry Type
153
Positive Crankcase Ventilator Valve
154
Replacement of Vacuum Motor
154
Air Delivery Manifold
155
Anti-Backfire Valve
155
Replacement of Air Cleaner Sensor
155
Removing the Major Units from the Exhaust Emission Control System
156
Distributor
156
Intake Manifold
156
Air Pump Removal
156
Anti-Backfire Valve Removal
157
Air Distribution Manifold and Injection Tubes Removal
157
Cooling System
161
Coolant Flow Diagram
161
Cooling System Components View
162
Radiator
164
Filling Cooling System
164
Draining Cooling System
164
Radiator Pressure Cap
164
Radiator Removal and Replacement
165
Radiator Hoses and Heater Hoses
165
Pressure Testing Cooling System
165
Cylinder Block
166
Thermostat
166
Temperature Sending Unit
166
Water Pump Inspection
167
Water Pump Disassembly
167
Water Pump Reassembly
167
Antifreeze Solutions
168
Inhibited Coolant Solutions
168
Fan Belt
168
Engine Overheating
169
Cooling System Service Diagnosis
170
Cooling System Specifications
170
Antifreeze Chart
170
Loss of Cooling Liquid
170
Electrical System
171
Battery
172
H - L
172
Primary Circuit
173
Ignition System
173
Secondary Circuit
174
Alternator Charging System
174
Starting System
174
Wiring Diagrams
175
Prestolite Distributor
178
Distributor Cap
178
Rotor
178
Condenser
179
Distributor Points
180
Governor Mechanism
181
Distributor Removal
181
Prestolite Distributor Disassembly
181
Delco Distributor
182
Distributor Inspection
182
Installation and Ignition Timing
182
Ignition Coil
182
Centrifugal Advance
184
Distributor Removal (Delco)
184
Distributor Disassembly (Delco)
184
Distributor Parts Cleaning and Inspection (Delco)
185
D I S T R I B U T O R - D a U N T L E S S V-6 E N G I N E
185
Distributor Reassembly (Delco)
186
Distributor Installation and Timing (Delco)
186
Coil - V6 Engine
187
Ballast Resistor
187
Spark Plugs
187
Generator - F4 Engine
188
Generator Maintenance
188
Generator Disassembly
188
Armature
188
Field Coils
189
Brush Holders
189
Assembling Generator
189
Generator Exploded View
189
Current-Voltage Regulators
190
Circuit Breaker
190
Voltage Regulator
190
Current-Limiting Regulator
191
Regulator Inspection
191
Regulators Testing
192
Low Charging Rate with a Fully Charged Battery
192
High Charging Rate with a Fully Charged Battery
192
Cleaning of Contacts
193
Low Battery and a Low or no Charging Rate
193
Alternator Precautions
195
Alternator Charging System Service
195
Alternator in Vehicle Tests
195
A L T E R N a T O R C H a R G I N G S y S T E M
195
Alternator Output Test
195
Isolation Diode Test
195
Isolation Diode Check
196
Alternator Output Test
196
Regulator Test
196
Removal and Installation of Voltage Regulator
197
Alternator Field Circuit Test
197
Brush Removal and Inspection
197
Brush Insulation and Continuity Test
197
Alternator Bench Tests
198
Alternator Removal
198
Rotor Tests - Bench
198
Alternator Disassembly
198
A L T E R N a T O R B E N C H T E S T S
198
A L T E R N a T O R R E M O V a L
198
Alternator Inspection
199
Alternator Exploded View
199
H - 8 1 . G E N E R a L I N S P E C T I O N
199
Out-Of-Circuit Rotor Test
200
Out-Of-Circuit Stator Leakage Test
200
Stator Coil Leakage and Continuity Test
200
Out-Of-Circuit Rectifier Diode Test
201
Assembling Alternator
201
Alternator Installation
201
Starting System Service
202
Prestolite Starting Motor
202
Ignition Switch Removal
202
Ignition Switch Installation
202
Starting Motor Maintenance
203
Commutator
203
Starting Motor Removal and Installation
203
Brushes
203
Prestolite Starting Motor Exploded View
204
Brush Holder Inspection
205
Starting Motor Reassembly
205
Starting Motor Bench Test
206
Bendix Folo-Thru Drive (Prestolite)
206
Lubrication of Folo-Thru Drive
206
Starter Solenoid Switch (Prestolite)
207
Delco Starting Motor Diagram
207
Starting Motor - Delco Dauntless V-6 Engine Disassembly and Inspection
208
Starting Motor - Delco Dauntless V-6 Engine Reassembly
209
Installing Pinion Stop Retainer and Thrust Collar on Armature Shaft
210
Measuring Pinion Clearance
210
Electrical Instruments
211
Starting Motor No-Load Test
211
Locked Armature Test
211
Fuel Gauge
211
Lighting System
212
Testing Indicators and Gauges
212
Main Light Switch
212
Headlight Dimmer Switch
213
Stop Light Switch
213
Head Lamp Replacement
213
Head Lamp Aiming Preparation
214
Aiming Head Lamps
215
Parking and Turn Signal Light
215
Tail, Stop and Turn Signal Light
215
Backup Lights
215
License Plate Light
216
Horn
216
Directional Signals
216
Hazard Warning Lights
217
Marker Lights and Reflector Assembly
217
Two-Speed Wiper Motor
217
Wiper Troubleshooting in Vehicle
217
Wiper Troubleshooting on Bench
218
Disassembly/Reassembly of Two-Speed Wiper Motor
218
Cleaning of Two-Speed Wiper Motor
218
No Load Testing
218
Major Electrical Component Replacement
219
Two-Spee Wiper Motor Exploded View
219
Electrical System Service Diagnosis
220
Battery Discharged
220
Alternator Problems
220
Generator Problems
220
Starting Motor - Slow Starter Speed
221
Distributor - Hard Starting
221
Lights Problems
221
Generator Fails to Charge
221
Horn Fails to Sound
222
Horn Sounds Unsatisfactory Tone
222
Electrical Specifications
223
Clutch
225
1-1. General
226
1-2. Clutch Maintenance
226
1-3. Clutch Pedal Linkage and Adjustment
226
Clutch Removal (Hurricane F4)
227
Cluch Pressure Plate and Disc Inspection (Hurricane F4)
227
Clutch Pressure Plate Adjustment - Auburn (Hurricane F4)
227
1-4. Clutch - Hurricane F4 Engine
227
1-6. Clutch Pressure Plate and Disc Inspection
227
Clutch Fitxure
227
1-5. Clutch Removal
227
Pilot Bushing Inspection and Replacement
228
Clutch Installation
228
Clutch - Dauntless V6 Engine
229
Clutch Removal (Dauntless V6)
229
Clutch Inspection (Dauntless V6)
229
1-12. Clutch Inspection
229
Diaphragm Spring Type
229
Servicing Clutch Pressure Plate and Disc - Borg & Beck V6
230
Clutch Pressure Plate Adjustment (Dauntless V6)
230
Inspection of Clutch Parts
231
Clutch Disassembly (Dauntless V6)
231
Inspect Clutch Pressure Springs
231
Inspect Clutch Adjusting Levers
231
Clutch Pressure Plate Assembly and Adjustment
232
Inspect Pressure Plate and Disc
232
Assemble Clutch Levers
232
Assemble Clutch Spring and Cover
232
Clutch Lever Adjustment
233
Clutch Throwout Release Bearing
233
Checking Levers for Free Movement (Clutch)
233
Clutch Height Adjustment
233
Fabricating Clutch Fixture
234
Mounting Fixture Hole Dimensions
234
Gauge Fabricating Dimensions
234
Clutch Throwout Bearing Collar - Lubricating Points
235
Clutch Throwout Bearing Installation
235
1-27. Clutch Installation
235
Control Lever and Tube Diagram
236
Clutch Service Diagnosis
237
Clutch Specifications
237
Clutch Dragging
237
Clutch Rattling
237
Three-Speed Transmission
239
Transmission Shifting Control
239
Transmission Remote Control Adjustment
239
Removal of Remote Control
239
Transmission Removal
240
Reassembly of Remote Control
240
Three-Speed Transmission Diagram
241
Separating Transmission and Transfer Case
242
Transmission Disassembly
245
Transmission Interlocking Sleeve Inspection
246
Shift Lock Plate View
246
Countershaft Bearing Spacers View
246
Interlock Sleeve Clearance View
246
Transmission Inspection
247
Transmission Reassembly
247
Transmission - T96
248
Transmission Cleaning and Inspection
248
Cane Shift Control Housing Assembly View
250
T14A Transmission
251
Transfer Case Drive Gear Assembly View
251
Removing Main Drive Gear Bearing
251
Removing Mainshaft Bearing
251
Removing-Installing Mainshaft Gear Assembly
252
Removing-Installing Lockplate
252
Removing-Installing Countershaft
252
Removing-Installing Reverse Idler Gear
252
Disassembly Synchronizer Assemblies
253
Second-Third Synchronizer Assembly
253
Transmission Reassembly - T14A
254
Countershaft Gear Bearing Arbor View
254
Countershaft Bearings and Spacers Installed View
254
Lockplate Installation
254
Main Drive Gear Roller Bearings Installed View
255
Installing Main Drive Gear Assembly
255
Installing Main Drive Gear Bearing
255
Installing Main Shaft Bearing
255
Installing Main Drive Gear Bearing Retainer
256
Mainshaft Gear Train - Neutral
256
Installing Cane Shift Cover Assembly
256
Transmission Service Diagnosis
257
Transmission Specifications
257
Four-Speed Transmission
259
Four-Speed Transmission Removal
260
Four-Speed Transmission Main Drive Gear View
260
Four-Speed Transmission Main Shaft View
260
Four-Speed Transmission Disassembly
261
Four-Speed Transmission Control Parts View
262
Four-Speed Transmission Control Housing Disassembly
263
4-Speed Transmission Reassembly
263
Assembling Second Speed Synchronizer
263
Four-Speed Transmission Control Housing Reassembly
264
Snap Ring and Thrust Washer Installation
264
Second-Speed Gear Assembly
264
Installing 4-Speed Transmission
265
Adapter Plate Oil Seal
265
Four-Speed Transmission Service Diagnosis
266
Four-Speed Transmission Specifications
266
Transfer Case Description
267
Transfer Case Removal
267
Transfer Case View - Two Shift Lever
268
Transfer Case View - One Shift Lever
269
Transfer Case Disassembly
270
Universal Joint Flange Puller View
270
Transfer Case Shift Linkage View
270
Bearing Cone Removing Wedge View
270
Front Bearing Cap Disassembly
271
Rear Cap Disassembly
271
Bearing Cup Removing Ring View
271
Shift Rod Oil Sealer Installer View
271
Transfer Case Reassembly
272
Thrust Washer Pilot View
272
Output Shaft Snap Ring Installer View
272
Output Shaft Oil Seal Driver View
272
Transfer Case Service Diagnosis
273
Transfer Case Specifications
273
Transfer Case Linkage Adjustment
273
Propeller Shafts and Universal Joints
275
Needle Bearing and Trunnion Universal Joint
275
Snap Ring Type Disassembly
275
Universal Joints View
275
Propeller Shafts and Universal Joints Specifications
276
Snap Ring Type Assembly
276
U-Bolt Type Disassembly
276
U-Bolt Type Assembly
276
4-Wheel Drive Front Axle
277
Front Axle Removal
278
Hub Cap Puller View
278
Front Axle Shaft Removal
279
Axle Shaft Universal Joint Service
279
Removing and Overhauling Differential
279
Axle Shaft Drive Flange Puller View
279
Cardan Cross Universal Joint View
280
Steering Knuckle and Wheel Bearings View
280
Axle Shaft Installation
281
Steering Knuckle Service
281
Reassemble and Bearing Preload
281
Replacing Steering Knuckle Oil Seal
281
Front Axle Installation
282
2-Wheel-Drive Front Axle
282
Removal of Solid Front Axle
282
Front Steering Knuckle View
282
Front Axle View
283
Steering Knuckle Pin Replacement
284
Front Axle Service Diagnosis
285
Low Speed Shimmy of Wheel Fight
285
High Speed Shimmy of Wheel Flight
285
Wandering
285
Front Axle Specifications
286
Rear Axle Description
287
Rear Axle Shaft Removal and Installation
287
Axle Model Identification
287
Ratio, Powr-Lok and Trac-Lok Differential Identification
287
Semifloating Rear Axle - Tapered Shaft View
288
Wheel Hub Puller View
288
Rear Axle Shaft Removal (Semi-Float-Flanged Shaft)
289
Semi-Float Rear Axle Assembly - Flanged Shaft View
289
Unit Bearing
290
Removing Flanged Axle Shaft
290
Lubricating Unit Bearing
291
Unit Bearing Removal
291
Rear Axle Shaft and Bearing Installation (Semi-Float-Flanged Shaft)
292
Notching Bearing Retaining Ring
292
Removing Axle Shaft Bearing
292
Rear Axle Assembly
293
Rear Axle Removal
293
Axle Shaft Bearing Installed View
293
Removing Pinion Shaft Oil Seal
293
Differential Case Disassembly
294
Differential Carrier Spreader Tool View
294
Removing Lock Pin
294
End Yoke Holding Wrench View
294
Pinion and Differential Case Bearing Removal
295
Pinion Bearing Cup Removal, Cleaning, Inspection
295
End Yoke Puller View
295
Removing Cone and Roller with Puller
295
Pinion Installation and Adjustment
296
Pinion Adjusting Fixture
297
Setting Pinion Gauge
297
Checking Pinion Adjustment
297
Differential Case Reassembly
298
Differential Shim Pack Locations
298
Adjustment of Differential Side Gears
299
Adjustment of Differential Bearing Preload and Ring Gear Backlash
299
Checking Side Gear Clearance
299
Differential Bearing Driver
299
Installing Inner Oil Seals
300
Checking Ring Gear Backlash
300
Gear Tooth Contact
300
Powr-Lok Differential
301
Trouble Symptoms and Possible Causes
301
Pinion Shaft Oil Seal Installer
301
Powr-Lok Differential Disassembly and Reassembly
302
Plate Assembly Order
302
Trac-Lok Differential Description
303
Trac-Lok Lubrication
303
Trac-Lok Troubleshooting
303
Trac-Lok Differential Disassembly and Reassembly
303
Trac-Lok Inspection
306
Plate and Disc Identification
307
Lubricating Trac-Lok Components
307
Installing Plate Retainer Clips
307
Install Differential Case on Axle Shaft
307
Positioning Gear Rotating Tool
308
Threading Forcing Screw into Rotating Tool
308
Rotating Pinion Mate Gears into Position
308
Installing Pinion Mate Washers
308
Installing Rear Axle
309
Complete Trac-Lok Assembly Replacement
309
Installing Cross Pin
309
Torquing Ring Gear Screws
309
Rear Axle Service Diagnosis
310
Backlash
310
Rear Wheel Noise
310
Axle Noisy on Pull and Coast
310
Rear Axle Specifications
311
Steering System
313
Steering Linkage View
313
Steering Gear Function
314
Steering Linkage
314
Steering Column and Gear Alignment
314
Steering Gear Adjustment
315
Front Wheel Alignment Adjustment
315
Front Wheel Toe-In
315
Toe-In Adjustment
316
Front Wheel Camber
316
Axle Caster
316
Front Wheel Turning Angle
317
Steering Knuckle Arm
317
Front Wheel Shimmy
317
Steering Linkage Service
318
Steering Connecting Rod (Drag Link)
318
Tie Rod
318
Tie Rod Removal
319
Steering Bellcrank Service
319
Steering Column and Wheel Service
320
Steering Gear Service
320
Bellcrank Support Bracket Rivet Replacement
320
Removal of Steering Gear
320
Disassembly of Steering Gear
321
Reassembly of Steering Gear
321
Installation of Steering Gear
321
Steering Wheel Insatallation
321
Steering System Service Diagnosis
322
Steering Specifications
322
Brakes
323
Master Cylinder - Double Safety Brake System
323
Parking Brakes
324
Parking Brake Linkage
324
Transmission Brake
325
Brake Maintenance
325
Brake Service
325
Bleeding Brakes
326
Brake Hoses
326
Brake Pedal Adjustment
326
Hand Brake
327
Parking Brake Adjustment
327
Transmission Brake Adjustment
327
Relining Transmission Brake
327
Self-Adjusting Wheel Brake Units
328
Relining Wheel Brakes
328
Brake Shoe Removal
328
Brake Shoe Inspection
329
Brake Shoe Installation
329
Wheel Hub Oil Seal Driver
329
Standard Front Wheel Brake Assembly with Link Type Adjuster
329
Installing the Rear Brake Shoes
330
Brake Shoe Initial Adjustment
331
Master Cylinder Reconditioning - Dual System
331
Master Cylinder Reassembly
332
Double Safety Master Cylinder View
332
Removing Tube Seats
332
Brakes Troubleshooting
333
Wheel Cylinder Reconditioning
333
Squeaky Brakes
333
Rattles in Brakes
333
Brakes Service Diagnosis
334
Brakes Drag
334
Brake Grabs - Vehicle Pulls to One Side
334
Excessive Pedal Pressure
334
Wheels
335
Wheel Balancing
335
Front Wheel Attaching Parts - 4-Wheel Drive
335
Wheel Bearing Service
336
Rear Wheel Attaching Parts - 4-Wheel Drive Tapered Axle
336
Rear Wheel Attaching Parts - 2-Wheel-Drive-Tapered Axle
336
Checking Front Wheel Bearings
337
Front Wheel Bearing Adjustment
337
Rear Wheel Bearing Adjustment - Flanged Axle Shaft
337
Checking Rear Wheel Bearings - Tapered Axle
337
Rear Wheel Mounting - Tapered Axle
338
Brake Drum Service
338
Tire Service
338
Rear Wheel Bearing Adjustment - Tapered Axle
338
Tire Care
339
Tire Removal and Installation
339
Tire Wear Pattern
339
Underinflation/Overinflation
339
Wheel and Tire Specifications
340
Tire Rotation
340
Frame
341
Checking Frame Alignment
341
Frame Assembly Diagram
342
Frame Assembly Measurements
342
Frame Specifications
343
Frame Dimensions
343
Straightening Frame
343
Draw Bar
343
Springs and Shock Absorbers
345
Spring Shackles
345
Pivot Bolts
346
Remove Spring
346
Install Spring
346
U-Shackles
347
Shock Absorbers
348
Spring Pivot Bolt View
348
Front Spring Shackle View
348
Spring Specifications
349
Shock Absorber Specifications
349
Body
351
Windshield
352
Windshield Glass
354
Canvas Tops
354
Vehicle Controls View
354
Tail Gate Assembly View
354
Care of Fabric Tops
355
Brake and Clutch Pedal Pads
355
Front Seat Adjustment
355
Passenger Seat Safety Catch
356
Miscellaneous
357
Extra Equipment
357
Governor Adjustment
357
Novi Governor Operation
357
Pintle Hook Installation
358
Front Bumper Weight
358
Fresh Air Heater and Defroster
359
Special Tools
360
Engine Torque Specifications
362
Special Chassis Torque Specifications
364
Chassis and Body Bolt Torque Chart
364
Draw Bar Pull
365
Power Take-Off Shaft and Vehicle Ground Speeds
366
Spline Shaft Horsepower
367
Pulley Speeds
367
List of Abbreviations
369
Alphabetical Index
371
5
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Kaiser-Jeep Jeep CJ-3B and is the answer not in the manual?
Ask a question
Kaiser-Jeep Jeep CJ-3B Specifications
General
Brand
Kaiser-Jeep
Model
Jeep CJ-3B
Category
Automobile
Language
English
Related product manuals
Kaiser-Jeep Jeep CJ-5
376 pages
Kaiser-Jeep Jeep DJ-5
376 pages
To Next PageTo Next Page
Need help?
General
